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IMPORTANT INSTRUCTIONS -
OPERATING MANUAL
SAVE THESE INSTRUCTIONS
www.airkinglimited.com
6727901 Rev. G 11-18 1 of 12
Exhaust Fan
Models: D4D, D4DG, D4DH, D4DGH
READ AND SAVE THESE INSTRUCTIONS
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN
THE PRODUCT DESCRIBED. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY
INFORMATION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL
INJURY AND/OR PROPERTY DAMAGE!
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
GENERAL SAFETY INFORMATION
When using electrical appliances, basic precautions should
always be followed to reduce the risk of fire, electric shock and
injury to person, including the following:
WARNING: TO REDUCE THE RISK
OF FIRE, ELECTRIC SHOCK AND INJURY TO
PERSON, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer.If you have
questions, contact the manufacturer.
b) Before servicing or cleaning the unit, switch power off at service
panel and lock the service disconnecting means to prevent power
from being switched on accidentally. When the service disconnecting
means cannot be locked, securely fasten a prominent warning
device, such as a tag, to the service panel.
WARNING: TO REDUCE THE RISK
OF FIRE, ELECTRIC SHOCK AND INJURY TO
PERSON, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified
person(s) in accordance with all applicable codes and standards,
including fire-related construction.
b) Sufficient air is needed for proper combustion and exhausting of
gases through the flue (chimney) of fuel burning equipment to prevent
back drafting. Follow the heating equipment manufacturer’s guideline
and safety standards such as those published by the National Fire
Protection Association (NFPA) and the American Society for Heating,
Refrigeration, and Air Conditioning Engineers (ASHRAE), and the local
code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical
wiring and other hidden utilities.
CAUTION: FOR GENERAL VENTILATING USE ONLY.
DO NOT USE TO EXHAUST HAZARDOUS OR EXPLOSIVE
MATERIALS AND VAPORS.
d) Ducted fans must always be vented to the outdoors.
e) If this unit is to be installed over a tub or shower, it must be marked
as appropriate for the application and be connected to a GFCI (Ground
Fault Circuit Interrupter) – protected branch circuit.
f) This unit must be grounded.
g) To avoid motor bearing damage and noisy and/or unbalanced impellers,
keep drywall spray, construction dust, etc. off power unit.
h) Read all instructions before installing or using exhaust fan.
WARNING: TO REDUCE THE RISK OF FIRE,
ELECTRIC SHOCK, DO NOT USE THIS FAN WITH
ANY SOLID-STATE SPEED CONTROL DEVICE.
WARNING: DO NOT USE IN KITCHENS.
WARNING: THE DUCTING FROM THIS FAN TO THE
OUTSIDE OF THE BUILDING HAS A STRONG EFFECT ON THE
AIR FLOW, NOISE AND ENERGY USE OF THE FAN. USE THE SHORTEST,
STRAIGHTEST DUCT ROUTING POSSIBLE FOR BEST PERFORMANCE,
AND AVOID INSTALLING THE FAN WITH SMALLER DUCTS THAN
RECOMMENDED. INSULATION AROUND THE DUCTS CAN REDUCE
ENERGY LOSS AND INHIBIT MOLD GROWTH. FANS INSTALLED WITH
EXISTING DUCTS MAY NOT ACHIEVE THEIR RATED AIRFLOW.
INSTALLATION INSTRUCTIONS
CAUTION: MAKE SURE POWER IS SWITCHED OFF AT
SERVICE PANEL BEFORE STARTING INSTALLATION.
SECTION 1
Preparing the Exhaust Fan
1. Unpack fan from the carton and confirm that all pieces are present. In addition to the
exhaust fan you should have:
1 - Grill
1 - Damper Assembly (attached)
4 - Mounting Rails
1 - Mounting Flange
1 - Instruction/Safety Sheet
2. Choose the location for your fan. To ensure the best air and sound performance, it is
recommended that the length of ducting and the number of elbows be kept to a minimum,
the radius of each elbow be as large as possible for the installation, and that insulated
hard ducting be used. Larger duct sizes will reduce noise and airflow restrictions. This
fan will require at least 10 of clearance in the ceiling or wall, and will mount through ”
drywall up to 3/4 thick.”
3. No additional vibration deadening materials are needed for this fan.
SECTION 2
New Construction
NOTE: If the mounting flange is installed on the fan housing, remove the two screws that
connect the ceiling mounting flange to the housing and set aside (Figure 12).
1. Install the rails into the mounting channel on the housing. Center the mounting channel in
the slots on the housing, then from inside the housing tighten the mounting channel nuts
so the channel is securely in place. Position the housing next to the joist. Line up housing
so that it will be flush with the finished ceiling. Secure the ends of the rails with screws or
nails (not included) to the joists and slide the housing into the final position (Figure 1).
SECTION 3
Existing Construction
NOTE: If the mounting flange is installed on the fan housing, remove the two screws that
connect the ceiling mounting flange to the housing and set aside (Figure 12).
1. Set housing in position between the joist and trace an outline onto the ceiling material
(Figure 2). Set housing aside and cut opening, being careful not to cut or damage any
electrical or other hidden utilities. Install the rails into the mounting channel on the housing.
Center the mounting channel in the slots on the housing, then from inside the housing
tighten the mounting channel nuts so the channel is securely in place. Position the housing
in the previously cut hole so that it is flush with the finished ceiling. Secure the ends of the
rails to the joists (Figure 1).
www.airkinglimited.com
6727901 Rev. G 11-18 2 of 12
SECTION 4
Ducting
NOTE: 6" OR LARGER RIGID DUCT IS RECOMMENDED FOR BEST PERFORMANCE.
CAUTION: ALL DUCTING MUST COMPLY WITH LOCAL AND
NATIONAL BUILDING CODES.
NOTE: The ducting from this fan to the outside of the building has a strong effect on the air
flow, noise and energy use of the fan. Use the shortest, straightest duct routing possible
for best performance, and avoid installing the fan with smaller ducts than recommended.
Insulation around the ducts can reduce energy loss and inhibit mold growth. Fans installed
with existing ducts may not achieve their rated air flow.
1. Connect the ducting to the fan’s duct collar Secure in place using tape (Figure 3).
or screw clamp. Always duct the fan to the outside through a wall or roof cap. It is
recommended that low restriction termination fittings be used.
2. Ensure duct joints and exterior penetrations are sealed with caulk or other similar
material to create an air-tight path to minimize building heat loss or gain and to reduce
the potential for condensation. Place/wrap insulation around duct and/or fan to in order
to minimize possible condensation buildup within the duct, as well as building heat loss
or gain (Figure 4).
SECTION 5
Wiring
CAUTION: MAKE SURE POWER IS SWITCHED OFF AT
SERVICE PANEL BEFORE STARTING INSTALLATION.
CAUTION: ALL ELECTRICAL CONNECTIONS MUST BE
MADE IN ACCORDANCE WITH LOCAL CODES, ORDINANCES, OR
NATIONAL ELECTRICAL CODE. IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING
ELECTRICAL WIRING, SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN.
NOTE: This unit includes a side access panel for wiring that does not require the removal of the
fan’s blower assembly. If you choose to wire the unit from the inside, you will need to remove
the blower assembly and internal wiring compartment. Both methods are equally effective.
1a. External Wire Compartment: Remove the wire compartment cover screw and place
cover in a secure place (Figure 5).
Ducting
Duct
Collar
Figure 3
Figure 2
Joist
Housing
Joist
Mounting Rails
Figure 1
Figure 4
Insulation*
(place around and
over Fan Housing
Fan Housing
Power Cable*
Seal gaps
around Housing
Round
Duct*
Seal duct joints
with tape
Round
Elbows*
Wall Cap*
Roof Cap*
(with built-in
damper)
Keep duct
runs short
*Purchase separately
or
1b. Internal Wire Compartment: If the motor is already installed in the housing, remove the
two screws holding the blower assembly in place. Lift up on the assembly and slide it
out of the tabs on the housing . Remove the wire compartment cover screw (Figure 6)
and place the cover in a secure place (Figure 7).
NOTE: If the fan motor plug is connected to the fan housing receptacle, unplug so the blower
assembly can be completely removed.
Standard Models
2. Continuous Ventilation: For two speed fans wired for continuous ventilation, connect
the White wire of the fan to the White (Neutral) wire from the power source. Connect the
ground wire from the house to the green wire from the fan housing. Run 2 wires from
a properly grounded wall switch (not included) to the fan. Connect the Black wire of the
fan to the Black wire (Hot) from the power source. Connect the Hot Yellow wire from the
fan to the input of the switch. Connect the second Yellow wire from the fan to the output
side of the switch. Closing the switch will change from normal to high speed (Figure 8).
www.airkinglimited.com
6727901 Rev. G 11-18 3 of 12
Motion Sensing Models
3. For two speed fans wired for continuous ventilation, connect the White wire of the fan
to the White (Neutral) wire from the power source. Connect the ground wire from the
house to the green wire from the fan housing. Connect the Black wire of the fan to the
Black wire (Hot) from the power source. The fan will operate on low speed continuously
and boost to high speed when motion is detected. A manual override switch (not
included) can be used to provide a manual fan Off function. (Figure 9).
4. Carefully tuck wire back inside wire compartment and replace wire compartment cover
securing with the screw that was removed earlier.
NOTE: The fan’s receptacle wires might need to be pulled outside compartment for connection.
Only pull the five loose wires outside of compartment. Additional wires will be present.
NOTE: Unit must be grounded according to all local and national codes.
Humidity Sensing Models
5. For two speed fans wired for continuous ventilation, connect the White wire of the fan
to the White (Neutral) wire from the power source. Connect the ground wire from the
house to the Green wire from the fan housing. Connect the Black wire of the fan to the
Black wire (Hot) from the power source. The fan will operate on low speed continuously
and boost to high upon a rise in humidity. Using a properly grounded switch connect the
Black wire from the supply to the input side. Connect the Yellow wire from the fan to the
other side. Closing the switch will change from normal to high speed. A manual override
switch (not included) can be used to provide a manual fan Off function. (Figure 10).
6. Carefully tuck wire back inside wire compartment and replace wire compartment cover
securing with the screw that was removed earlier.
NOTE: The fan’s receptacle wires might need to be pulled outside compartment for connection.
Only pull the five loose wires outside of compartment. Additional wires will be present.
NOTE: Unit must be grounded according to all local and national codes.
SECTION 6
Completing the Installation
1. Use a sealant appropriate for contact with the building materials present and for the
temperature requirements of the installation to prevent air leakage from unconditioned
spaces is recommended. If gaps between unit housing and ceiling are great, additional
material (backing rod, ceiling material) may be required.
NOTE: This fan is rated for direct insulation contact (Type IC) and it is recommended that this fan
be completely covered by insulation in order to reduce heat loss or gain to unconditioned space.
2. If the fan’s blower assembly was removed during the wiring process, reinstall the
blower by reversing the directions in (Wiring), Section 5 Step 1b.
Figure 5
Screw
Wire
Compartment
Cover
Screw
Wire Compartment
Cover
Figure 7 NOTE: Wire compartment configuration
will be dependent on model.
Tabs
Screws
Figure 6
3
4
5
6
7
8
9
1
0
1
1
1
2
1
3
O
F
F
(x10)
3
4
5
6
7
8
9
1
0
1
1
1
2
1
3
O
F
F
(x10)
Figure 8
Supply from house
Black
Neutral (White)
Ground (Green or Bare)
Fan
Switch
(by others)
Neutral (White)
Green
Yellow
Black
Yellow
By others
Figure 9
Supply from house
Black
Neutral (White)
Ground (Green or Bare)
Fan
Neutral (White)
Green
Black
By others
Figure 10
Supply from house
Black
Neutral (White)
Ground (Green or Bare)
Fan
Switch
(by others)
Neutral (White)
Green
Yellow
Black
Yellow
By others

Produktspecifikationer

Varumärke: Air King
Kategori: Inte kategoriserad
Modell: D4D

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