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Astralpool Vattenfilter Taunus

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TAUNUS SAND FILTER

OWNER'S MANUAL

REV.01

Index

1. FILTER ...................................................................................................................................................... 1

1.1. DESIGN STANDARDS...............................................................................................................................................1

1.2. CONSTRUCTION CHARACTERISTICS ACCORDING DIN 18820......................................................................................1

1.3. EQUIPMENT...........................................................................................................................................................2

1.4. DOUBLE WELDING CONNECTIONS.............................................................................................................................2

1.5. GENERAL DIMENSIONS ...........................................................................................................................................3

1.6. MEDIA RECOMMENDATIONS.....................................................................................................................................5

1.7. CHEMICAL RESISTANCE ..........................................................................................................................................5

2. HANDLING AND CAUTIONS ................................................................................................................... 6

2.1. FILTER PACKAGING ................................................................................................................................................6

2.2. FILTER STOCKAGE .................................................................................................................................................6

2.3. HOW TO MOVE YOUR FILTER IN THE FACILITY.............................................................................................................6

2.3.1. Use a froklift..............................................................................................................................................6

2.3.2. Use the eyebolts.......................................................................................................................................7

2.3.3. Never roll the filter.....................................................................................................................................7

2.3.4. Never drag the filter ..................................................................................................................................7

2.3.5. Do not use hooks......................................................................................................................................8

2.3.6. Long filters ................................................................................................................................................8

2.3.7. Avoid knocks ............................................................................................................................................8

2.4. CHOOSING THE RIGHT EMPLACEMENT FOR THE VESSEL.............................................................................................. 9

2.4.1. Flat floor...................................................................................................................................................9

2.4.2. Enough space...........................................................................................................................................9

2.5. INSTALLING THE FILTER...........................................................................................................................................9

2.5.1. Install the manifold....................................................................................................................................9

2.5.2. Test first with water...................................................................................................................................9

2.6. FILLING THE FILTER ..............................................................................................................................................10

2.6.1. Check the internals.................................................................................................................................10

2.6.2. Use a water bed......................................................................................................................................10

2.6.3. Start with a backwash.............................................................................................................................10

2.7. RECOMMENDATIONS FOR THE PRESSURE VESSEL OPERATION...................................................................................11

2.7.1. Use pressure gauges..............................................................................................................................11

2.7.2. Watch the operating pressure.................................................................................................................11

2.7.3. Check the pressure difference................................................................................................................11

2.7.4. Perform a backwash if required ..............................................................................................................11

2.7.5. Beware of corrosive substances!............................................................................................................12

2.8. FILTER MAINTENACE.............................................................................................................................................12

2.8.1. Just clean with water ..............................................................................................................................12

2.8.2. UV protection..........................................................................................................................................12

2.9. IMPORTANT RECOMMENDATIONS TO TAKE INTO ACCOUNT......................................................................................... 13

3. OPERATION MANUAL........................................................................................................................... 14

3.1. CHECK THE PACKAGING........................................................................................................................................14

3.2. GENERAL SPECIFICATIONS ....................................................................................................................................14

3.3. IDENTIFICATION OF COMPONENTS ..........................................................................................................................15

3.4. INSTALLATION SPECIFICATIONS..............................................................................................................................15

3.5. INSTALLATION......................................................................................................................................................16

3.6. INSTALLATION OF THE PRESSURE GAUGES ..............................................................................................................16

3.7. INSTALLATION OF THE BATTERY SUPPORT...............................................................................................................17

3.8. STARTING UP ......................................................................................................................................................18

3.9. NORMAL WORKING CYCLE.....................................................................................................................................18

3.10. FILTRATION .........................................................................................................................................................19

3.11. BACKWASH .........................................................................................................................................................19

3.12. BACKWASH WITH AIR AND WATER (ONLY FOR FILTERS WITH NOZZLE PLATES OR DOUBLE LATERALS)..............................20

3.13. RINSING..............................................................................................................................................................20

3.14. DRAIN ................................................................................................................................................................21

3.15. CLOSED..............................................................................................................................................................21

3.16. VALVE BATTERIES. POSITION OF THEM IN EACH OPERATION ......................................................................................22

3.16.1. Batteries with 4 valves ............................................................................................................................22

3.16.2. Batteries with 5 valves ............................................................................................................................22

3.17. DRAINING THE SAND FROM THE FILTER ...................................................................................................................23

3.18. OTHER RECOMMENDATIONS..................................................................................................................................23

3.19. MAINTENANCE.....................................................................................................................................................23

3.20. TABLE HEAD LOSS FROM SAND FILTERS WITH VALVE BATTERIES ................................................................................24

3.21. SAFETY WARNINGS ..............................................................................................................................................24

3.22. POSSIBLE FAULTS ................................................................................................................................................25

4. DO AND DO NOT.................................................................................................................................... 26

5. GUARANTEE CERTIFICATE SAND FILTER MODEL TAUNUS .......................................................... 27

5.1. GENERAL TERMS ................................................................................................................................................. 27

5.2. INDIVIDUAL TERMS ............................................................................................................................................... 27

5.3. LIMITATIONS........................................................................................................................................................28

6. CERTIFICATES....................................................................................................................................... 29

6.1. DECLARATION OF CONFORMITY 97/23/EC.............................................................................................................. 29

6.2. ISO CERTIFICATE................................................................................................................................................. 30

6.3. LVHT................................................................................................................................................................. 31

7. SPARE PARTS ....................................................................................................................................... 35