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Workshop Manual
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Workshop Manual
Workshop ManualWorkshop Manual
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Air conditioner with refrigerant R134a
Air conditioner with refrigerant R134a
Air conditioner with refrigerant R134a
Air conditioner with refrigerant R134aAir conditioner with refrigerant R134a
Edition 06.2010
Service
Service
Service
ServiceService
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
List of Workshop Manual Repair GroupsList of Workshop Manual
List of Workshop Manual Repair GroupsList of Workshop Manual
List of Workshop Manual Repair GroupsList of Workshop Manual
List of Workshop Manual Repair GroupsList of Workshop ManualList of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Repair GroupsList of Workshop Manual Repair Groups
Repair GroupsList of Workshop Manual Repair Groups
Repair GroupsList of Workshop Manual Repair GroupsRepair GroupsList of Workshop Manual Repair Groups
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87 - Air conditioning system
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Service
Service
Service
ServiceService
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Contents
Contents
Contents
ContentsContents
87 - Air conditioning system
87 - Air conditioning system
87 - Air conditioning system
87 - Air conditioning system 87 - Air conditioning system .
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11 General information on air conditioning systems
General information on air conditioning systems
General information on air conditioning systems
General information on air conditioning systems General information on air conditioning systems . .
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1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Other reference material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Principles of air conditioning systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Refrigerant R134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Properties of refrigerant R134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Refrigerant oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 How air conditioning works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 General work safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.9 Product properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.10 Handling refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.11 Handling pressure vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.12 Safety regulations for working with extraction and charging systems . . . . . . . . . . . . . . . . 12
1.13 Safety measures for working on vehicles with air conditioning system and for handling
refrigerant R134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.14 Basic rules for working on refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.15 Before using air conditioner after system has been re-charged . . . . . . . . . . . . . . . . . . . . . . 15
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22 General information on refrigerant circuit .
General information on refrigerant circuit .
General information on refrigerant circuit .
General information on refrigerant circuit . General information on refrigerant circuit . .
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2.1 Components of refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 Arrangement of the refrigerant circuit components and their influence on the high and low-
pressure ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Design of refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.4 Connections for quick-release coupling in refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . 26
2.5 Switches and senders in refrigerant circuit and related connections . . . . . . . . . . . . . . . . 28
2.6 Electrical components not installed in refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.7 Pressures and temperatures in refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.8 Test and measurement operations which can be performed with a pressure gauge . . . . 37
2.9 Air conditioner service and recycling units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.10 Repair notes for refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3
3
3
33 Laws and regulations . . . . .
Laws and regulations . . . . .
Laws and regulations . . . . .
Laws and regulations . . . . . Laws and regulations . . . . . . . . . . . .
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.. 40
40
40
4040
3.1 Laws and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4
4
4
44 Refrigerant circuit .
Refrigerant circuit .
Refrigerant circuit .
Refrigerant circuit . Refrigerant circuit . . .
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. .. . 45
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4545
4.1 Important repair notes for air conditioning systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2 Converting refrigerant circuits from refrigerant R12 to refrigerant R134a . . . . . . . . . . . . . . 45
4.3 Working with the air conditioner service station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.4 Blowing out refrigerant circuit with compressed air and nitrogen . . . . . . . . . . . . . . . . . . . . 55
4.5 Flushing (cleaning) refrigerant circuit with refrigerant R134a . . . . . . . . . . . . . . . . . . . . . . . . 59
4.6 Tracing leaks in refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5
5
5
55 Problems with refrigerant circuit . . . . . . . . . . .
Problems with refrigerant circuit . . . . . . . . . . .
Problems with refrigerant circuit . . . . . . . . . . .
Problems with refrigerant circuit . . . . . . . . . . . Problems with refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . .
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5.1 Possible complaints about refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6
6
6
66 Connecting air conditioner service station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting air conditioner service station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting air conditioner service station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting air conditioner service station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting air conditioner service station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
99
99
9999
6.1 Connecting air conditioner service station on vehicles with a connection on the low and high-
pressure end of the refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.2 Connecting air conditioner service station on vehicles with no connection on the low-pressure
end of the refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7
7
7
77 Checking pressures .
Checking pressures .
Checking pressures .
Checking pressures . Checking pressures . . .
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. .. . 103
103
103
103103
7.1 Checking pressures in refrigerant circuit with air conditioner service station (with ignition
switched off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.2 Checking pressures on vehicles with a restrictor and reservoir (with internally regulated air
conditioner compressor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
7.3 Checking pressures on vehicles with an expansion valve and receiver (with internally
regulated air conditioner compressor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Audi 100 1991 ➤ , Audi 80 1992 ➤ , Audi A1 2011 ➤ , Audi A2 2001 ➤ , A ...
Air conditioner with refrigerant R134a - Edition 06.2010
Contents i

Produktspecifikationer

Varumärke: Audi
Kategori: Bil
Modell: A6 (2005)
Vikt: 1590 g
Bredd: 330 mm
Djup: 230 mm
Snäll: PC
Blåtand: Ja
Skärm diagonal: 13.3 "
Upplösning: 1366 x 768 Pixels
Original bildförhållande: 16:9
Processorfrekvens: 1.3 GHz
Processorfamilj: Intel® Core™2 Duo
Processormodel: SU7300
Antal processorkärnor: 2
Bluetooth-version: 2.1+EDR
Generering av mobilt internet: 3G
Främre kameraupplösning (numerisk): 1.3 MP
Inkluderar operativsystem: Windows 7 Home Premium
Integrerad minneskortläsare: Ja
Kompatibla minneskort: MMC, MS PRO, SD, xD
Ljudsystem: High Definition Audio
Processor litografi: 45 nm
LED-bakgrundsbelysning: Ja
Antal USB 2.0-portar: 2
VGA (D-Sub) port(ar): 1
Mikrofon, linjeingång: Ja
DVI-port: Nee
Antal Ethernet LAN (RJ-45)-portar: 1
Antal inbyggda högtalare: 2
Hörlursutgångar: 1
Internminne: 4 GB
Internminnestyp: DDR3-SDRAM
Intel® Wireless Display (Intel® WiDi): Nee
Processoruttag: BGA 956
Stepping: R0
Systembuss: - GT/s
Processor antal trådar: 2
Processorns driftlägen: 64-bit
Processorns cache: 3 MB
Tjunction: 105 °C
Busstyp: FSB
Thermal Design Power (TDP): 10 W
Kodnamnsprocessor: Penryn
Typ av processorcache: Smart Cache
ECC stöds av processor: Nee
Processorfabrikant: Intel
Total lagringskapacitet: 320 GB
Typ av optisk enhet: DVD±RW
Separat grafikadapter: Ja
Instruktionsuppsättningar som stöds: SSE4
Intel® My WiFi Technology (Intel® MWT): Nee
Intel® Hyper Threading Technology (Intel® HT Technology): Nee
Intel® Turbo Boost-teknik: Nee
Intel® Quick Sync-videoteknik: Nee
Intel® InTru™ 3D-teknik: Nee
Intel® Clear Video HD-teknik (Intel® CVT HD): Nee
Intel® Insider™: Nee
Intel® Flex Memory Access: Nee
Intel® AES nya instruktioner (Intel® AES-NI): Nee
Förbättrad Intel SpeedStep-teknik: Ja
Kör Disable Bit: Ja
Termisk övervakningsteknik: Ja
Intel® Enhanced Halt State: Nee
Intel® Clear Video Technology för mobila internetenheter (Intel® CVT för MID): Nee
Intel® VT-x med utökade sidtabeller (EPT): Nee
Inbyggda alternativ tillgängliga: Nee
Intel® 64: Ja
Intel® Virtualization Technology for Directed I/O (VT-d): Nee
Intel® Clear Video-teknik: Nee
Intel® Virtualization Technology (VT-x): Ja
Processorpaketstorlek: 22 x 22 mm
Konfliktfri processor: Nee
ARK ID-processor: 42791
Intel® Trusted Execution Technology: Nee
Intel® Anti-Theft Technology (Intel® AT): Nee
Mobil nätverksanslutning: Ja
Anslutning till basstation: Nee
SmartCard-kortplats: Nee
Nätverksfunktioner: Gigabit Ethernet
Processorkod: SLGYV
Diskret grafikadaptermodell: Intel® GMA 4500MHD
Klockhastighetsminne: 1066 MHz
Infraröd dataport: Nee
Chipset moderkort: Intel® GS45 Express
HDD-gränssnitt: SATA
HDD rotationshastighet: 7200 RPM
FSB-paritet: Nee
Bussprocessor på framsidan: 800 MHz
Bearbetar storleken: 107 mm²
Antal bearbetade transistorer: 410 M
Intel® efterfrågebaserad växling: Nee
Typ av laddningsport: DC-in ingang
Typ CardBus PCMCIA-slot: Nee
Internt modem: Nee
Trådlös teknik: 802.11 a/g/n
TV-ingång: Nee
ExpressCard-kortplats: Ja
Tv ut: Nee
S/PDIF-utgång: Nee
Höjd (fram): 16.5 mm
Höjd (bak): 19.7 mm
Intel® Dual Display Capable Technology: Nee
Intel® FDI-teknik: Nee
Intel® Rapid Storage Technology: Nee
Intel® Fast Memory Access: Nee
Antal battericeller: 6

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