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2016 Owner's Manual for Maintenance and Safety
Read this manual carefully.
It contains important safety information.
WARNING
Read, understand, and follow all of the
instructions and safety precautions in this
manual and on all product labels.
Failure to follow the safety precautions could
result in serious injury or death.
1
2
The following are trademarks of POLARIS Industries Inc.:
Global Electric Motorcars® is a division of POLARIS.
Copyright 2015 POLARIS Industries Inc. All information contained within this publication is based on the latest
product information at the time of publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only.
No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or
procedures contained within, whether whole or in part, is expressly prohibited.
Printed in U.S.A.
2016 GEM Owner’s Manual
P/N 9926577
POLARIS® GEM® Global Electric Motorcars® e6®
3
TABLE OF CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
4
WELCOME
Thank you for purchasing a GEM by POLARIS, and welcome to our world-wide POLARIS
family of recreational and utility vehicle owners. We believe POLARIS sets a standard of
excellence for all recreational and utility vehicles manufactured in the world today. With our
many years of experience in design and manufacturing, we proudly bring you only the finest
of vehicles.
• Snowmobiles • RZR® sport vehicles
• All-terrain vehicles (ATVs) • GEM® electric vehicles
• Low emission vehicles (LEVs) • VICTORY® motorcycles
• ®RANGER utility vehicles • INDIAN® motorcycles
• BRUTUS® work vehicles • POLARIS POWER® generators
• SLINGSHOT® three wheel motorcycles • POLARIS DEFENSE® combat vehicles
5
WELCOME
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and
recommendations in this owner’s manual. Your manual contains instructions for minor
maintenance, but information about major repairs is outlined in the GEM Service Manual
and should be performed only by an authorized GEM dealer technician.
If questions arise after reading the manual, please contact GEM customer service. Be
prepared to provide your Vehicle Identification Number (VIN) and date of purchase.
Your authorized GEM dealer knows your vehicle best and is interested in your total
satisfaction. Your GEM dealership can provide for all of your service needs during, and after,
the warranty period.
GEM Customer Service
Phone: 855-RIDEGEM (855-743-3436)
Web: www.gemcar.com
6
INTRODUCTION
This vehicle complies with the U.S. Department of Transportation National Highway Traffic
Safety Administration (NHTSA) low-speed vehicle regulations and can be operated on many
streets posted with low speed limits. Please familiarize yourself with all laws and regulations
concerning the operation of the vehicle in your area.
This manual applies to the following GEM vehicles:
• GEM e2 (two-passenger)
• GEM e4 (four-passenger)
• GEM eL XD (two-passenger extra duty long-bed)
• GEM e6® (six-passenger)
7
INTRODUCTION
Safety Signal Words and Symbols
The following signal words and symbols appear throughout this manual and on your vehicle.
Your safety is involved when these words and symbols are used. Become familiar with their
meanings before reading the manual.
The safety alert symbol indicates a potential
personal injury hazard.
WARNING
A WARNING indicates a hazardous situation
which, if not avoided, may result in death or
serious injury.
CAUTION
A CAUTION indicates a hazardous situation
which, if not avoided, may result in minor or
moderate injury.
NOTICE
A NOTICE indicates a situation that may result in
property damage.
The Prohibition Safety Sign indicates
an action NOT to take in order to avoid
a hazard.
The Mandatory Action Sign indicates
an action that NEEDS to be taken to
avoid a hazard.
8
INTRODUCTION
Failure to follow the warnings contained in this manual can result in severe injury or death.
Special precautions must be followed when owning and operating a battery-powered vehicle. This
vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other
vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take
proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures
before operating the vehicle. Keep this manual with the vehicle.
• This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and
NEVER operate without a valid driver’s license.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product
labels.
• Operate this vehicle only on public or private roads where speed limits are appropriate for low speed
vehicles. Be familiar with motor vehicle laws in your area of operation. Do not operate this vehicle in
situations where it could become an obstacle or an annoyance for faster-moving traffic.
WARNING
9
INTRODUCTION
Manufacturer’s Label (Vehicle Information Label)
Record your vehicle’s identification numbers and key numbers in the
spaces provided on page 11.
The Vehicle Identification Number (VIN) is stamped on a tag affixed to
the left dash at the base of the windshield. The VIN is also printed on the
manufacturer’s label, which is located on the left rear section of the
interior roof panel. See page 10.
The VIN indicates the model year, model type and serial number of your
vehicle. The manufacturer’s label also contains the Gross Vehicle Weight
Rating (GVWR) and Gross Axle Weight Rating (GAWR) information for
your vehicle. Never exceed the GVWR or the GAWR. See page 22.
Replacement Keys
To order an extra or replacement key for the ignition or for accessory locks, please contact
GEM customer service. See page 5. Be prepared to provide your key number and VIN.
VIN Tag
10
INTRODUCTION
Manufacturer’s Label (Vehicle Information Label)
Manufacturer’s
Label
VIN
GVWR
Information
Tire / Wheel Information
GAWR Information
Date of
Manufacture
USA Label EU Label
11
INTRODUCTION
Manufacturer’s Label (Vehicle Information Label)
Vehicle Identification Number (VIN): |___|___|___|___|___|___|___|___|___|___|___|___|___|___|___|___|___|
Vehicle Model Number: _______________________________________________________________________
Motor Serial Number (on case of motor): __________________________________________________________
Ignition Key Number (stamped on key): ___________________________________________________________
Accessory Lock Key # (stamped on key): _________________________________________________________
Accessory TrunkBack Lock Key # (if equipped): ____________________________________________________
Date Purchased: _____________________________________________________________________________
12
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection. Read and follow the
instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual
differ from the labels on your vehicle, always read and follow the instructions of the labels
on the vehicle.
If any label becomes illegible or comes off, contact your authorized GEM dealer to purchase
a replacement. Replacement labels are provided at no charge. The part number is safety
printed on the label.
General Warning
Seat Belt Warning
(Front Seat Passenger)
13
SAFETY
Safety Labels and Locations
General Warning (7178180)
WARNING
• Read your owner’s manual before operating this vehicle.
• Do not operate this vehicle under the influence of alcohol, drugs or medication.
• This vehicle is not intended to be driven at speeds exceeding 25 MPH (40 km/h).
• Although most states prohibit this vehicle from operating on streets having posted speed limits of more than 35
MPH (56 km/h), state and local rules may vary. Check with your local law enforcement (city and state officials) for
variations in your area.
• Never exceed the passenger and cargo limits of this vehicle.
• Do not start or operate vehicle until all occupants are seated with seat belts fastened.
• Avoid sharp turns on inclines and at high speeds (may cause rollover).
• Reduce speed on wet and slippery surfaces and in turns.
• Do not leave children unattended in vehicle.
• Set handbrake before leaving the vehicle.
• Remove key when leaving vehicle unattended.
• Stop vehicle before reversing direction.
• Be aware of small children and objects behind you before reversing direction.
ALWAYS DRIVE SAFELY. FAILURE TO FOLLOW THESE WARNINGS COULD RESULT IN SERIOUS OR FATAL
INJURY.
14
SAFETY
Safety Labels and Locations
Seat Belt Warning (7180898)
One seat belt warning is located on the headliner above the front passenger seat. Second and
third row seat belt warning labels are located on the seat belt drop-down bars for the row
ahead.
WARNING
TO AVOID PERSONAL INJURY OR DEATH: Always fasten your seat belt.
Solar Panel Do Not Stack Warning (7181565)
This label is located at the rear center of the solar
panel (if equipped).
WARNING
DO NOT STACK.
Solar Panel Warning
15
SAFETY
Safety Labels and Locations
Passenger/Rear Cargo Warning (7183756)
This label is centrally located under the center high mount stop
lamp (if equipped). This label is also located on the S-Bed and
TrunkBack.
WARNING
Never carry passengers on rear platform. Passengers can be thrown off. This can
cause serious injury or death.
WARNING
STANDARD CARGO LIMIT 15 kg / 33 lbs.
S-BED/TRUNK-BACK CARGO LIMIT 150 kg / 330 lbs.
Distribute weight evenly. Ensure loads are properly secured. Total weight of
passengers, accessories and cargo must not exceed gross vehicle weight rating
in owner’s manual.
Passenger/Cargo
Warning
16
SAFETY
Safety Labels and Locations
Cargo Limit Warning (7184570)
The eL XD cargo limit warning label is
located at the rear of the cab. See page 98
for towing procedures.
WARNING
Capacities GEM eL XD
A: Occupant Capacity 300 lbs. (136 kg)
B: Cargo Capacity (includes cargo, bed load and optional equipment) 1150 lbs. (522 kg)**
C: Maximum Trailer Tongue Weight 150 lbs. (68 kg)
D: Maximum Gross Trailer Weight 1100 lbs. (499 kg)
A + B = Vehicle Rated Capacity 1450 lbs. (658 kg)
A + B + D = Must not exceed stated Vehicle Combination Rated Capacity 1450 lbs. (658 kg)
Vehicle Dry Weight 1585 lbs. (719 kg)
A + B + Vehicle Dry Weight = Maximum Gross Vehicle Weight 3000 lbs. (1361 kg)
A + B + D + Vehicle Dry Weight = Must not exceed stated Maximum Gross Vehicle
Combination Weight
3000 lbs. (1361 kg)
**Cargo capacity is directly affected by the vehicle’s features, options and accessories and will be unique to each
specific configuration.
Cargo Limit Warning
AB
CD
17
SAFETY
Operator Safety
Serious injury or death can result if you do not follow these instructions and procedures, which are
outlined in further detail within your owner's manual.
• Read this manual and all labels carefully.
Follow the operating procedures
described.
• Never allow anyone under age 16 to
operate this vehicle and never allow
anyone without a valid driver's license to
operate this vehicle.
• Never permit a guest to operate this
vehicle unless the guest has read this
manual and all product labels.
• Always make sure the seat belts are
secured for operator and all passengers
before operating.
• Never exceed the maximum occupant
capacity of your vehicle:
WARNING
GEM e2 2 occupants
GEM e4 4 occupants
GEM eL XD 2 occupants
GEM e6 ®6 occupants
18
SAFETY
Operator Safety
• Never exceed the gross vehicle weight
rating (GVWR) of your vehicle.
• The cab frame is not designed or intended
to provide rollover protection. Avoid
situations that could result in a rollover.
• Always be sure there are no obstacles or
people behind your vehicle when
operating in reverse. When it’s safe to
proceed in reverse, move slowly. Avoid
turning at sharp angles in reverse.
• Always use the proper size and type of
tires and always maintain proper tire
pressure as specified in this manual and
on safety labels.
• Never modify this vehicle through
improper installation or use of
accessories.
19
SAFETY
Operator Safety
• Always set the park brake and remove the
key when leaving the vehicle unattended.
• The voltage in the battery pack is
sufficient to cause death by electrocution.
With the exception of battery inspections
and refilling the water in flooded type
batteries, never attempt to perform
service on the electric drive system,
including the battery pack, unless you are
properly trained to work on electrical
systems. Your authorized GEM dealer
can provide battery-related service.
20
SAFETY
Operator Safety
• Do not carry a passenger until you have at
least two hours of driving experience
with this vehicle.
• Always keep arms and legs inside the cab
frame while the vehicle is in motion.
• Always keep both hands on the steering
wheel and both feet on the floorboards of
the vehicle during operation.
• Never consume alcohol or drugs before
or while operating this vehicle.
• Never operate at excessive speeds.
Always travel at a speed proper for the
traffic, visibility and operating
conditions, and your experience.
• Never attempt jumps, doughnuts or other
stunts.
• Always inspect your vehicle each time
you use it to make sure it's in safe
operating condition. Always follow the
inspection and maintenance procedures
and schedules described in this manual.
21
SAFETY
Operator Safety
• Never operate on excessively rough,
slippery or loose terrain.
• Always follow proper procedures for
turning. Practice turning at slow speeds
before attempting to turn at faster speeds.
Never turn at excessive speeds.
• Always have this vehicle inspected by an
authorized service dealer if it has been
involved in an accident.
• Always be alert for obstacles when
operating this vehicle. Never attempt to
operate over obstacles.
• Always be careful of skidding or sliding.
On slippery surfaces such as ice, travel
slowly and exercise caution to reduce the
chance of skidding or sliding out of
control.
• Never operate this vehicle on steep hills.
22
SAFETY
Operator Safety
Gross Vehicle Weight Rating (GVWR)
WARNING! Exceeding the gross vehicle weight rating of your vehicle can reduce stability and handling
and could cause loss of control. NEVER exceed the GVWR of your vehicle.
The maximum payload capacity of your vehicle is the maximum weight you may add to
your vehicle without exceeding the GVWR. This capacity is determined by calculating the
difference between your vehicle’s GVWR and wet weight.
Refer to the specification section of this manual or the Manufacturer’s Label on the vehicle
for model-specific information.
23
SAFETY
Operator Safety
Gross Vehicle Weight Rating (GVWR)
When determining the weight you will be adding to your vehicle, and to ensure you do not
exceed the maximum payload capacity, include the following:
• operator body weight
• passenger body weight
• weight of all occupants’ apparel and items in or on apparel
• weight of any options or accessories and their contents
• weight of any additional cargo on the vehicle
24
SAFETY
Operator Safety
Equipment Modifications
Never install any equipment or make vehicle modifications to increase the speed or power of
the vehicle. Any modifications to the original equipment of the vehicle create a substantial
safety hazard and increase the risk of bodily injury. The warranty on your vehicle is
terminated if any equipment has been added to the vehicle, or if any modifications have been
made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires,
sprayers, or large racks, may change the handling characteristics of the vehicle. Use only
GEM-approved accessories, and familiarize yourself with their function and effect on the
vehicle.
25
SAFETY
Operator Safety
Failure to operate this vehicle properly can result in a collision, loss of control, accident or overturn,
which may result in serious injury or death. Heed all safety warnings outlined in this section of the
owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
Age Restrictions
This vehicle is an ADULT
VEHICLE ONLY. NEVER
operate this vehicle if you
are under age 16 and
NEVER operate without a
valid driver’s license.
Seat Belts
Riding in this vehicle without wearing the seat
belt increases the risk of serious injury in the
event of an accident or sudden stop. Occupants
must wear seat belts at all times. Always make
sure the seat belts are secured for operator and
all passengers before operating. See page 78.
WARNING
26
SAFETY
Operator Safety
Operating Without Instruction
Operating this vehicle
without proper instruction
increases the risk of an
accident. The operator
must understand how to
operate the vehicle
properly in different
situations and on different
types of terrain. All
operators must read and
understand the Owner's Manual and all warning
and instruction labels before operating the
vehicle.
Ventilation When Charging Batteries
Failure to provide adequate ventilation while
charging batteries can result in an explosion.
Volatile hydrogen gas is emitted during charging
and may accumulate in pockets at the ceiling.
• Always ensure a minimum of 5 air changes per
hour in the charging area.
• Always remove any storage covers from the
vehicle and open any cab doors (if equipped)
before charging.
27
SAFETY
Operator Safety
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in
safe operating condition before operating
increases the risk of an accident. Always inspect
the vehicle before each use to make sure it's in
safe operating condition. Always follow all
inspection and maintenance procedures and
schedules described in the owner's manual.
Using Alcohol or Drugs
Operating the vehicle after
consuming alcohol or drugs
could adversely affect
operator judgment, reaction
time, balance and
perception. Never drink
alcohol or use drugs or
medications before or while
operating this vehicle.
28
SAFETY
Operator Safety
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an
accident. After any overturn or accident, have
qualified service dealer inspect the entire
machine for possible damage, including (but not
limited to) brakes, accelerator, steering system
and electrical system.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds
increases the operator's risk of losing control.
Always operate at a speed that's appropriate for
the traffic, the visibility and operating conditions,
your skills and your passengers’ skills.
Exhibition Driving
Exhibition driving increases the risk of an
accident or overturn. Never attempt wheelies,
jumps, doughnuts or other stunts. Avoid
exhibition driving.
29
SAFETY
Operator Safety
Turning Improperly
Turning improperly could cause loss of traction,
loss of control, accident or overturn. Always
follow proper procedures for turning. Never turn
abruptly or at sharp angles. Never turn at high
speeds. Practice turning at slow speeds before
attempting to turn at faster speeds.
Vehicle Rollover
Vehicle rollover could cause serious injury or
death. The cab frame is not designed or intended
to provide rollover protection. Always make sure
the seat belts are secured for operator and all
passengers before operating. Avoid situations
that could result in a rollover. Avoid sharp turns
and abrupt steering maneuvers.
Carrying Cargo
Carrying loads on the roof could damage the roof
and affect vehicle handling, which could result in
an accident or overturn. Never carry loads on the
roof of the vehicle.
Never exceed the stated load capacity for this
vehicle. Cargo should be properly distributed and
securely attached.
Reduce speed and follow the instructions on
cargo warning labels for hauling cargo. Allow a
greater distance for braking.
30
SAFETY
Operator Safety
Improper Tire Maintenance
Operating this vehicle with improper tires or with
improper or uneven tire pressure could cause
loss of control or accident. Always use the size
and type of tires specified for your vehicle.
Always maintain proper tire pressure as
described in the owner's manual and on safety
labels.
Unauthorized Use of the Vehicle
Leaving the keys in the vehicle can lead to
unauthorized use of the vehicle, which could
result in an accident or overturn. Always remove
the key when the vehicle is not in use.
Hot Drive Systems
The motor and controller are very hot during and
after use of the vehicle. Hot components can
cause burns and fire. Do not touch hot drive
system components. Always keep combustible
materials away from the drive system.
31
SAFETY
Operator Safety
Precautions During Maintenance
WARNING! The voltage in the battery pack is
sufficient to cause death by electrocution. With
the exception of battery inspections and refilling
the water in flooded type batteries, never attempt
to perform service on the electric drive system,
including the battery pack, unless you are
properly trained to work on electrical systems.
Your authorized GEM dealer can provide battery-
related service.
WARNING! Do not work in or near the battery
compartment or on any other electrical
component of the vehicle while charging the
batteries.
WARNING! Before servicing the vehicle’s
electrical system, always disconnect the main
power connector first, then disconnect any
electrical accessory connections, then
disconnect the negative cable from the 12-volt
battery (if equipped), then disconnect the
negative terminal from the main battery pack.
See page 53.
Always follow all safety instructions in the
maintenance portion of this owner’s manual, as
well as the following:
• Make sure the vehicle is properly immobilized
before beginning any maintenance.
• Always block the chassis securely before
working under the vehicle.
• Turn the key off and remove it from the vehicle.
• Insulate any tools used within the battery area
to prevent sparks or battery explosion caused
by shorting the battery terminals or wiring.
Remove the batteries, or cover the exposed
terminals with an insulating material.
FOR MORE INFORMATION ABOUT SAFETY
PLEASE CONTACT GEM CUSTOMER SERVICE.
See page 5.
32
FEATURES AND CONTROLS
Console
Trip Switch/MODE
Switch
Right Control Lever
Left Control
Lever
Key
Switch
Glove Box Lock
Cup
Holders
Gauge
Storage
Tray
33
FEATURES AND CONTROLS
Console
Electrical Components
Electrical wiring, circuit boards and components are
located under and behind the upper and lower console.
NOTICE: Liquids can damage electrical components and the
circuit board. Handle liquids with care. Do not spray
water directly into the upper or lower console.
Steering Wheel Adjuster
If equipped, the steering wheel can be tilted upward or
downward for rider preference.
Pull and hold the adjustment lever upward while moving
the steering wheel upward or downward. Release the
lever when the steering wheel is at the desired position.
Fuse Box
Adjustment Lever
34
FEATURES AND CONTROLS
Console
Key Switch
When the key is turned to the ON position (clockwise), the display will
light up and all electrical accessories can be used.
Leaving the key in the ON position will discharge the batteries. Always
turn the key to the OFF position when not operating. Remove the key
from the ignition to prevent unauthorized use.
When the key is turned to the OFF position, the vehicle will not
accelerate.
NOTE: The steering column automatically locks when the ignition key is
removed.
The key can be removed from the switch when it is in the OFF position.
WARNING! Never turn the key to the OFF position while the vehicle is in motion. This could lead to
loss of speed control and loss of vehicle control, which could result in serious injury or death.
Key
ON
Key
OFF
35
FEATURES AND CONTROLS
Console
Zero Speed Detection Feature
To prevent the vehicle from rolling away while stopped, the electric motor will resist vehicle
motion if the accelerator pedal is released while the key is on, and the vehicle starts moving.
Glove Box
The glove box is equipped with a lock to protect items from theft or damage. Use the
accessory lock key to lock and unlock the glove box door. Turn the key 1/4 turn counter-
clockwise to unlock the door.
Produktspecifikationer
| Varumärke: | GEM |
| Kategori: | Bil |
| Modell: | eM1400 LSV (2016) |
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