Indian Challenger Dark Horse (2020) Bruksanvisning

Indian Motor Challenger Dark Horse (2020)

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WARNING
Operating, servicing, and maintaining a passenger vehicle or o-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
!
2020 Rider’s Manual
Indian Challenger™
Copyright 2019 Indian Motorcycle International, LLC
All information contained within this publication is based on the latest product information available at the time of publication. Product
improvements or other changes may result in differences between this manual and the motorcycle. Depictions and/or procedures in this
publication are intended for reference use only.
No liability can be accepted for omissions or inaccuracies. Indian Motorcycle Company reserves the right to make changes at any time,
without notice and without incurring obligation to make the same or similar changes to motorcycles previously built. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
INDIAN®, INDIAN MOTORCYCLE, and INDIAN CHALLENGER™ are trademarks of Indian Motorcycle Company.
iPhone®, iPod®, iPod nano®, and iPod touch® are trademarks of Apple Inc., registered in the U.S. and other countries.
The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by INDIAN
MOTORCYCLE is under license. Other trademarks and trade names are those of their respective owners.
Garmin® and zumo® are registered trademarks of Garmin Ltd. or its subsidiaries.
JCASE® is a registered trademark of Littelfuse, Inc.
9931163
Congratulations on your purchase of a new INDIAN motorcycle. You have joined an elite family of motorcycle riders who have acquired a
celebrated piece of American history by choosing to own an INDIAN motorcycle.
Your new motorcycle is the end result of true dedication and craftsmanship by our engineering, design and assembly teams. It was
designed and manufactured to meet our goal of providing you with a high quality motorcycle that you can ride trouble-free for many years
to come. We hope you will take as much pride in riding your new motorcycle as our team did in building it for you.
We urge you to read this riders manual thoroughly. It contains information essential to safe riding and proper maintenance of your
motorcycle.
Your authorized INDIAN MOTORCYCLE dealer knows your motorcycle best and should be consulted for service and assistance. Skilled
technicians using advanced equipment and methods are best qualified to perform all major repairs and service your motorcycle may
require.
INDIAN motorcycles comply with all federal, state and local safety and emission regulations for the area of intended sale.
3
CONGRATULATIONS!
The following signal words and symbols appear throughout this manual. Your safety and the safety of others is involved when these words
and symbols are used. Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING
WARNING indicates a hazardous situation that, if not avoided, result in death to the operator, bystanders or person(s) inspecting or may
servicing the vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.
4
SAFETY SYMBOLS AND SIGNAL WORDS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Reporting Safety Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Instruments, Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pre-Ride Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
5
TABLE OF CONTENTS
6
IINNTTRROODDUUCCTTIIOONN
IIDDEENNTTIIFFIICCAATTIIOONN NNUUMMBBEERR RREECCOORRDDSS
Record important identification numbers below:
Vehicle Identification
Number (VIN)
Engine Identification
Number
Master PIN
Rider PIN
Key Fob #1 Serial Number
Key Fob #2 Serial Number
(optional)
SSEERRVVIICCEE AANNDD WWAARRRRAANNTTYY IINNFFOORRMMAATTIIOONN
Some procedures are beyond the scope of this manual. See your
dealer to purchase an INDIAN MOTORCYCLE Service Manual. Some
procedures provided in the service manual require specialized
knowledge, equipment, and training. Be sure you have the
required technical skills and tools that are needed before you
attempt ANY service on your motorcycle. Please contact your
authorized dealer before attempting any service work that is
beyond your level of technical knowledge or experience, or if the
work requires specialized equipment.
OOPPEERRAATTIINNGG MMOOTTOORRCCYYCCLLEE OOUUTTSSIIDDEE TTHHEE UU..SS..AA..
If you plan to operate your motorcycle in countries other than the
USA and Canada:
Service facilities or replacement parts may not be readily
available.
Unleaded gasoline may not be available. The use of leaded fuels
will cause engine damage, damage to your emissions systems
and voiding of your warranty.
Gasoline may have a considerably lower octane rating.
Improper fuel can cause engine damage.
7
INTRODUCTION
EENNGGIINNEE IIDDEENNTTIIFFIICCAATTIIOONN NNUUMMBBEERR
The engine number q
is stamped into the right crankcase beneath
the balance shaft cover. The engine number is positioned behind
the right floorboard with the engine installed in the frame. Record
the number in the space provided on page 7.
8
INTRODUCTION
SSAAFFEETTYY
AABBOOUUTT TTHHEE RRIIDDEERR’’SS MMAANNUUAALL
WARNING
Failure to follow all recommended precautions and procedures
could result in severe injury or death. Always heed all safety
precautions and follow all operation, inspection and maintenance
procedures outlined in this manual.
All references to RIGHT, LEFT, FRONT or REAR are from the
operator’s perspective when seated in a normal riding position. If
you have questions about the operation or maintenance of your
motorcycle after you've read this manual, please see your
authorized dealer. To locate the nearest authorized INDIAN
MOTORCYCLE dealer, visit the INDIAN MOTORCYCLE web site at
www.indianmotorcycle.com.
Carefully read and understand the information found in the Safety
section beginning on this page. To keep your motorcycle in peak
condition on the road or in storage, understand and follow the
procedures outlined in the section beginning on page Maintenance
79.
Bring the manual along when you ride. Following the precautions
and procedures in the manual will add to your enjoyment and help
keep you safe. If you lose or damage this manual, please purchase
a new one through any authorized INDIAN MOTORCYCLE dealer.
This riders manual should be considered part of the motorcycle
and should remain with the motorcycle when ownership changes.
SSAAFFEE RRIIDDIINNGG PPRRAACCTTIICCEESS
WARNING
Improper use of a motorcycle can result in serious injury or death
to you, your passenger and others. To minimize the risk of injury,
read and understand the information contained in this section
before operating the motorcycle. This section contains safety
information specific to the INDIAN motorcycle, as well as
information about general motorcycle safety. Anyone who rides
the motorcycle (operators and passengers) must follow these
safety precautions.
MMOOTTOORRCCYYCCLLIINNGG HHAASS IINNHHEERREENNTT RRIISSKKSS
You can minimize those risks, but you can't eliminate them
completely. Even if you’re an experienced motorcycle operator or
passenger, read all of the safety information in this manual before
operating the motorcycle.
Take a rider education course from the Motorcycle Safety
Foundation or another qualified instructor. The course will help
you develop or refresh your expertise in safe riding habits
through instruction and riding. For information on Motorcycle
Safety Foundation rider education courses in your area, call 1-
800-446-9227 or visit www.msf-usa.org.
Read and understand all information in this riders manual.
Observe all maintenance requirements specified in this manual.
See the INDIAN MOTORCYCLE Service Manual or an authorized
INDIAN MOTORCYCLE dealer.
9
SAFETY
Do not move or operate the motorcycle with the steering locked
(if equipped), as the severely restricted steering could result in
loss of control.
Reduce speed when:
The road has potholes or is otherwise rough or uneven.
The road contains sand, dirt, gravel or other loose
substances.
The road is wet, icy or oily.
The road contains painted surfaces, manhole covers, metal
grating, railway crossings or other slippery surfaces.
The weather is windy, rainy or otherwise causing slippery or
rapidly changing conditions.
Traffic is heavy, congested, not allowing sufficient space
between vehicles or otherwise not flowing smoothly.
You are being passed in either direction by a large vehicle
that may produce a wind blast in its wake.
When approaching a curve, choose a speed and lean angle that
allows you to pass through the curve in your own lane without
applying the brakes. Excessive speed, improper lean angle or
braking in a curve can cause loss of control.
Ground clearance is reduced when the motorcycle leans. Do not
allow components to contact the road surface when leaning the
motorcycle in a curve, as this could cause loss of control.
Do not tow a trailer. Towing a trailer can make the motorcycle
hard to handle.
Retract the sidestand fully before riding. If the sidestand is not
fully retracted, it could contact the road surface and cause loss
of control.
To maximize braking effectiveness, use the front and rear brakes
together. Be aware of the following braking facts and practices:
The rear brake provides 40% of the motorcycle's stopping
power, at most. Use the front and rear brakes together.
To avoid skidding, apply the brakes gradually when the road
is wet or rough, or contains loose or other slippery
substances.
If possible, avoid applying the brakes while making a turn.
Motorcycle tires have less traction during turns, so braking
will increase the possibility of skidding. Bring the motorcycle
to the upright position before applying the brakes.
With new pads and rotors, allow up to 250 miles (500 km) of
operation in urban driving conditions (not highway cruising)
to allow pads to mate with new rotors. Brakes should be used
frequently. During this time brake performance will be less
effective. Avoid using brakes harshly unless in an
emergency. Brake efficiency will gradually increase during
this seating period.
Hot engine and exhaust components can cause burns to skin
and can ignite a fire if exposed to flammable materials. Always
park the motorcycle clear of flammable materials and where
people are not likely to contact hot components.
11
SAFETY
PPRROOTTEECCTTIIVVEE AAPPPPAARREELL
Wear protective apparel to decrease the risk of injury and increase
riding comfort.
Always wear a helmet that meets or exceeds established safety
standards. Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label. Approved helmets in
Europe, Asia and Oceania bear the ECE 22.05 label. The ECE
mark consists of a circle surrounding the letter E, followed by
the distinguishing number of the country which has granted
approval. The approval number and serial number will also be
displayed on the label. Laws in some areas that you wear require
an approved helmet. Head injuries are the leading cause of
fatalities in accidents involving motorcycles. Statistics prove that
an approved helmet is the most effective protection in
preventing or reducing head injuries. The helmet should fit
snugly, be securely fastened, have no obvious defects, and have
not previously been involved in an accident/crash.
Wear eye protection to protect eyes from wind or airborne
particles and objects. Wearing a face shield can help protect
your face in an accident/crash and protect face from wind or
airborne particles or objects. Laws in some areas that require
you wear eye protection. We recommend that you wear
approved Personal Protective Equipment (PPE) bearing
markings such as VESC 8, V-8, Z87.1, or CE. Make sure
protective eyewear is kept clean.
All riders should wear bright or light-colored and/or reflective
clothing to improve visibility to other motorists. A motorist's
failure to see or recognize a motorcycle is the leading cause of
automobile/motorcycle accidents.
Wear gloves, a jacket, heavy boots and long pants to prevent or
reduce injury from abrasions, lacerations or burns should the
motorcycle fall. Wear boots with low heels, as high heels can
catch on pedals or footrests. The combination of boots and pants
should completely cover legs, ankles and feet, protecting skin
from engine and exhaust system heat.
Do not wear loose, flowing clothing or long boot laces, as they
can catch on handlebars, levers or footrests, or they can become
entangled in the wheels, causing loss of control and serious
injury.
CCAARRRRYYIINNGG AA PPAASSSSEENNGGEERR
WARNING
Do not carry a passenger unless the motorcycle is equipped with
passenger seat and passenger footrests.
CCAARRRRYYIINNGG CCAARRGGOO
Use the following guidelines when attaching cargo or accessories
to the motorcycle. Where applicable, these guidelines also refer to
the contents of any accessories.
Keep cargo and accessory weight to a minimum, and keep items
as close to the motorcycle as possible to minimize a change in
the motorcycle’s center of gravity. Changing the center of grav-
ity can cause loss of stability and handling and could cause loss
of control.
Adjust ride height as needed. See page 110.
12
SAFETY
Do not install accessories that impair operator visibility or the
stability, handling or operation of the motorcycle. Before
installing an accessory, be sure that it does not:
reduce ground clearance when the motorcycle is either
leaned or in a vertical position;
limit suspension or steering travel or your ability to operate
controls;
displace you from your normal riding position;
obscure lights or reflectors.
Bulky, heavy or large accessories can cause instability (due to
the lifting or buffeting effects of wind) and loss of control.
Do not install electrical accessories that exceed the capacity of
the motorcycle’s electrical system. Never install higher wattage
light bulbs than those supplied as original equipment. An
electrical failure could result and cause hazardous loss of engine
power or lights, or damage to the electrical system.
Use only genuine INDIAN MOTORCYCLE accessories designed
for your model.
Do not exceed the gross vehicle weight rating (GVWR) for your
motorcycle.
Adjust ride height as needed. See page 110.
MMOODDIIFFIICCAATTIIOONNSS
Modifying the motorcycle by removing any equipment or by
adding equipment not approved by the manufacturer may void
your warranty. Such modifications could make the motorcycle
unsafe to ride and could result in severe injury to operator or
passenger, as well as damage to the motorcycle. Some
modifications may not be legal in your area of operation. If in
doubt, contact your authorized INDIAN MOTORCYCLE dealer.
PPAARRKKIINNGG TTHHEE MMOOTTOORRCCYYCCLLEE
When leaving the motorcycle unattended, turn the engine off.
NOTE
Do not store your key fob near the motorcycle.
Park the motorcycle where people are not likely to touch the hot
engine or exhaust system or place combustible materials near
these hot areas. Do not park near a flammable source such as a
kerosene heater or an open flame, where hot components could
ignite combustible materials.
Park the motorcycle on a firm, level surface. Sloped or soft
surfaces may not support the motorcycle. If you must park on a
slope or soft surface, follow the precautions outlined on page 77.
AANNTTII--LLOOCCKK BBRRAAKKEE SSYYSSTTEEMM RREESSPPOONNSSEE
When the anti-lock brakes engage during a braking event, the
rider will feel pulsing at the brake levers. Continue to apply steady
pressure to the brakes for the best stopping performance.
14
SAFETY
FFUUEELL AANNDD EEXXHHAAUUSSTT SSAAFFEETTYY
Always heed these fuel safety warnings when refueling or
servicing the fuel system.
WARNING
Gasoline is highly flammable and explosive under certain
conditions.
Always exercise extreme caution whenever handling gasoline.
Always turn off the engine before refueling.
Always refuel outdoors or in a well-ventilated area.
Open the fuel cap slowly. Do not overfill the tank. Do not fill the
tank neck.
Do not smoke or allow open flames or sparks in or near the
area where refueling is performed or where gasoline is stored.
WARNING
Gasoline and gasoline vapors are poisonous and can cause
severe injury.
Do not swallow gasoline, inhale gasoline vapors, or spill
gasoline. If you swallow gasoline, inhale more than a few
breaths of gasoline vapor, or get gasoline in your eyes, see a
physician immediately.
If gasoline spills on your skin or clothing, immediately wash it
off with soap and water and change clothing.
Exhaust gases contain carbon monoxide, a colorless, odorless
gas that can cause loss of consciousness or death in a short
time.
Never start the engine or let it run in an enclosed area.
Never inhale exhaust gases.
SSAAFFEETTYY MMAAIINNTTEENNAANNCCEE
WARNING
Failure to perform safety maintenance as recommended can
result in difficult handling and loss of control, which could result
in serious injury or death. Always perform the safety
maintenance procedures as recommended in this manual.
Perform maintenance and repairs promptly. See the INDIAN
MOTORCYCLE Service Manual or an authorized INDIAN
MOTORCYCLE dealer or other qualified dealer.
15
SAFETY
Before each ride, perform the on page 57.Pre-Ride Inspections
Perform all periodic maintenance at the recommended intervals
outlined in the section.Periodic Maintenance
Always maintain proper tire pressure, tread condition and wheel
and tire balance. Inspect tires regularly and replace worn or
damaged tires promptly. Use only approved replacement tires.
See the section. Specifications
Always ensure proper steering head bearing adjustment.
Regularly inspect the rear shock absorber and the front forks for
fluid leaks or damage. Make any necessary repairs promptly.
See page 112.
Clean the motorcycle thoroughly to reveal items in need of
repair.
Fasteners must meet original specifications for quality, finish
and type to ensure safety. Use only genuine INDIAN
MOTORCYCLE replacement parts, and ensure that all fasteners
are tightened to the proper torque.
TTRRAANNSSPPOORRTTIINNGG TTHHEE MMOOTTOORRCCYYCCLLEE
If you must transport the motorcycle:
Use a truck or trailer. Do not tow the motorcycle with another
vehicle, as towing will impair the motorcycle’s steering and
handling.
Position and restrain the motorcycle in an upright position.
Do not restrain the motorcycle using the handlebars.
Loop tiedown straps (from the front) up and over the lower triple
clamp, using care to not interfere with wiring and brake lines.
Place tiedowns as wide apart as possible on the truck or trailer
bed for best stability.
Do not engage the side stand during truck or trailer
transportation.
EELLEECCTTRROOMMAAGGNNEETTIICC IINNTTEERRFFEERREENNCCEE
This vehicle complies with UN ECE Regulation 10 requirements
and Canadian ICES-002.
FFOOBB CCOOMMPPLLIIAANNCCEE SSTTAATTEEMMEENNTT
This vehicle contains some or all of the following radio equipment:
COMPONENT COMPONENT ID MANUFACTURER
TPMS 2412417 Schrader
WCM 4017762 Marquardt
Remote Control
Keyfob
4017761 Marquardt
Ride Command
Display
3280849 Polaris Industries
Hereby, Polaris Industries Inc. declares that the above radio
equipment is in compliance with EU Directive 2014/53/EU.
16
SAFETY
The full text of the EU declaration of conformity is available at the
following internet address:
https://www.polaris.com/en-us/radio-conformity/
FFOORR EEUU CCOOMMPPLLIIAANNCCEE
SE1 (WCM):
Hereby, Marquardt GmbH declares that the radio equipment type
SE1 is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the
following internet address: https://www.polaris.com/en-us/radio-
conformity/
Technical Information
Operating frequency: 21.85 kHz
Maximum field strength: <42 dBµA/m @ 10 m
Manufacturer and Address:
Marquardt GmbH
Schloss-Str. 16
78604 Rietheim-Weilheim
GERMANY
SK1 (Keyfob):
Hereby, Marquardt GmbH declares that the radio equipment type
SK1 is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the
following internet address: https://www.polaris.com/en-us/radio-
conformity/
Technical Information
Frquency band: 433.05 – 434.70 MHz
Maximum output power: < 10 mW
Manufacturer and Address:
Marquardt GmbH
Schloss-Str. 16
78604 Rietheim-Weilheim
GERMANY
WARNING
This product contains a lithium button cell. If the button cell is
swallowed, severe internal burns can occur within a mere two
hours and lead to death. Keep new or removed batteries away
from children. If the battery compartment does not close
securely, discontinue use and keep away from children. If you
think that batteries have been swallowed or are stuck in any part
of the body, seek medical help immediately.
FFOORR UU..SS.. CCOOMMPPLLIIAANNCCEE
NOTICE:
This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including
interference that may cause undesired operation.
17
SAFETY
Changes or modifications made to this equipment not expressly
approved by Marquardt GmbH may void the FCC authorization to
operate this equipment.
Radiofrequency radiation exposure Information:
The radiated output power of the device is far below the FCC radio
frequency exposure limits. Nevertheless, the device shall be used
in such a manner that the potential for human contact during
normal operation is minimized.
FFOORR CCAANNAADDIIAANN CCOOMMPPLLIIAANNCCEE
NOTICE:
This device complies with Part 15 of the FCC Rules and with
Industry Canada license-exempt RSS standard. Operation is
subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including
interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d'Industrie Canada
applicables aux appareils radio exempts de licence. L'exploitation
est autorisée aux deux conditions suivantes:
1. l'appareil ne doit pas produire de brouillage, et
2. l'appareil doit accepter tout brouillage radioélectrique subi,
même si le brouillage est susceptible d'en compromettre le
fonctionnement.
FFOORR MMEEXXIICCOO CCOOMMPPLLIIAANNCCEE
Model SK1:
RLVPOSK19-1418
Model SE1:
RLVPOSE19-1419
GGRROOSSSS VVEEHHIICCLLEE WWEEIIGGHHTT RRAATTIINNGG ((GGVVWWRR))
WARNING
Exceeding the gross vehicle weight rating of your motorcycle can
reduce stability and handling and could cause loss of control.
NEVER exceed the GVWR of your motorcycle.
The maximum load capacity of your motorcycle is the maximum
weight you may add to your motorcycle without exceeding the
GVWR. This capacity is determined by calculating the difference
between your motorcycles GVWR and wet weight.
Refer to the Specifications section of this manual or the
Manufacturing Information/VIN label on the motorcycle frame for
model-specific information.
When determining the weight you will be adding to your
motorcycle, and to ensure you do not exceed the maximum load
capacity, include the following:
Operator body weight
Passenger body weight
Weight of all riders apparel and items in or on apparel
18
SAFETY
Weight of any post-production accessories and their contents
Weight of any additional cargo on the motorcycle
RREEPPOORRTTIINNGG SSAAFFEETTYY DDEEFFEECCTTSS
If you believe that your vehicle has a defect that could result in a
crash or cause injury or death, you should immediately inform the
National Highway Traffic Safety Administration (NHTSA) in
addition to notifying INDIAN MOTORCYCLE in writing.
If NHTSA receives similar complaints, it may open an investigation,
and if it finds that a safety defect exists in a group of vehicles, it
may order a recall and remedy campaign. However, NHTSA cannot
become involved in individual problems between you, your
INDIAN MOTORCYCLE dealer or Indian Motorcycle Company.
To contact NHTSA, or obtain other information about motor vehicle
safety, you may either call the Vehicle Safety Hotline toll-free at 1-
888-327-4236 (TTY: 1-800-424-9153), visit the NHTSA web site at
www.safercar.gov, or write to:
ADMINISTRATOR, NHTSA
1200 New Jersey Avenue, SE
West Building
Washington, DC 20590
SSAAFFEETTYY AANNDD IINNFFOORRMMAATTIIOONN LLAABBEELLSS
VVEEHHIICCLLEE IIDDEENNTTIIFFIICCAATTIIOONN NNUUMMBBEERR ((VVIINN))
The Vehicle Identification Number (VIN) label
q
is stamped on the
right side of steering head.
19
SAFETY
VVEEHHIICCLLEE EEMMIISSSSIIOONN CCOONNTTRROOLL IINNFFOORRMMAATTIIOONN
((VVEECCII))
The Vehicle Emission Control Information (VECI) label
w
is
located on the left-hand side of the motorcycle.
NNOOIISSEE EEMMIISSSSIIOONN CCOONNTTRROOLL IINNFFOORRMMAATTIIOONN
The Noise Emission Control Information label
e
is located on the
left-hand side of the motorcycle.
20
SAFETY
OOPPEERRAATTOORR WWAARRNNIINNGG//FFUUEELL RREECCOOMMMMEENNDDAATTIIOONN
The Operator Warning/Fuel Recommendation safety label
r
is
located on the fuel tank.
WARNING
Read Owners Manual and, during use, follow all safety
precautions.
Always wear an approved helmet, eye protection and protective
clothing.
If your Owner’s Manual is missing, contact an Indian Motorcycle
dealer for a replacement.
Never overfill fuel tank. Fuel level should not rise into fill neck
funnel. Overfilling may result in degraded performance of engine
and evaporative emission control system.
PREMIUM UNLEADED FUEL RECOMMENDED 91 OCTANE
MINIMUM
21
SAFETY
SSHHOOCCKK PPRREESSSSUURREE WWAARRNNIINNGG
The Shock Pressure Warning
t
is located under the side cover.
Total Cargo + Riders (lbs) Adjustment Setting CAUTION: DO NOT
USE IMPACT TOOLS
OR EXCEED 10 FT-LBS
OF TORQUE WHEN
ADJUSTING. DAMAGE
TO COMPONENTS
MAY OCCUR.
0 - 175 1
175 - 250 2
250 - 325 3
325 - 425 4
425 - 500 5
CCAARRGGOO LLIIMMIITT WWAARRNNIINNGG
The Cargo Limit warning label
y
is located inside the saddlebag.
WARNING
CARGO LIMIT: 10kg/22.0 lbs.
Including optional lid rack cargo. Lid rack cargo limit 2.2 kg/5.0
lbs. Including any optional accessory. Distribute weight evenly on
both sides of the vehicle. Total weight of rider, passenger,
accessories, and cargo must not exceed gross vehicle rating in
owner’s manual.
WARNING
Fairing Storage Cargo Limit: 1.5 lbs/0.7 kg (Per Compartment)
22
SAFETY
WWIINNDDSSHHIIEELLDD WWAARRNNIINNGG
The windshield warning label u
is located on the vehicles
windshield.
ATTENTION: This item to be removed by customer only.
WARNING
Do not ride with a damaged, loose, or improperly fitted
windshield/wind-deflector. These conditions can reduce
visibility, affect handling, or cause a loss of control.
Regularly check the parts for damage and looseness. If you
encounter an issue, contact your dealer.
Windshields/wind-deflectors will not protect the rider in a
collision.
Dark/Smoked wind-deflectors will reduce visibility in low-light
riding conditions.
CAUTION
Brake fluid and alcohol will permanently damage the
polycarbonate windshield.
Do not clean the windshield/wind-deflector with glass cleaners
or rain protective products.
CLEANING
Clean windshield or wind-deflector with a soft cloth and plenty
of warm water. Dry with a soft clean cloth. Remove minor
scratches with a quality plastic polishing compound.
See windshield/wind-deflector installation instructions and the
Owner’s Manual for complete instructions on the proper care of
your windshield or wind-deflector.
23
SAFETY
24
TTOOGGGGLLEE SSWWIITTCCHHEESS
All models are equipped with toggle switches on the front side of
the left q
and right handlebar controls.
The power switch must be ON for the toggle switches to function.
Use the right-hand switch to navigate through menus or accept
dialog boxes on the Ride Command display. Use the left-hand
switch to back out of menus, decline dialog boxes, hang up phone
calls, and toggle through display screens.
SSWWIITTCCHH SSYYMMBBOOLLSS
SYMBOL SWITCH DESCRIPTION
Horn Switch Press the horn switch to sound the horn.
High Headlight
Beam Switch
The high headlight beam switch activates the high
headlight beam. See page 31.
Low Headlight
Beam Switch
The low headlight beam switch activates the low
headlight beam. Press down momentarily to
activate Flash to Pass. See page 31.
Turn Signal
Switch
Move the switch to the left to activate the left turn
signals. Move the switch to the right to activate the
right turn signals. A signal will deactivate
automatically when speed or distance reach
predetermined levels. To cancel a signal manually,
move the switch to the center position and push it
inward.Momentary Feature: Move the turn signal
switch left or right and hold it in that position for at
least one second. The momentary feature will
activate and the signal will then cancel when the
switch is released.
Emergency
Flasher Switch
(Hazard Switch)
The hazard switch activates and cancels the
emergency flashers. See page 29.
Screen List
Select Switch
The Screen List Select Switch (if equipped) is used
to navigate through rider screens.
27
INSTRUMENTS, FEATURES AND CONTROLS
SYMBOL SWITCH DESCRIPTION
Audio Control
Switch
The Audio Control Switch allows users to control
the audio system features from the left control
block.
Stop Switch Press the bottom of the switch (RUN) to allow the
engine to start and run. Press the top of the switch
(STOP) to stop the engine. See page 29.
Starter Switch Use the starter switch to start the engine. The
engine stop/run switch must be in the RUN
position. See page 29.
Power Switch On cruiser models the power switch is located
above the instrument cluster. On touring models
the starter switch is located on the fairing, below
the tachometer. Press and release the power switch
to enable or disable all electrical power to the
vehicle. See page 28.
Left-Hand
Trigger Switch
Use the left-hand switch to back out of menus,
decline dialog boxes, hang up phone calls, and
toggle through display screens. See page 27.
Right-Hand
Trigger Switch
Use the right-hand switch to navigate through
menus or accept dialog boxes on Ride Command
display.
SSWWIITTCCHHEESS
PPOOWWEERR SSWWIITTCCHH
The power switch is located on the dash. Press and release the
power switch to enable or disable all electrical power to the
vehicle. The power switch does not have to be on to start the
engine.
To disable all electrical power if the motorcycle is moving and the
engine is running, press and hold the power switch for more than
three (3) seconds.
TIP
To save battery power, the vehicle will automatically power off
after five minutes of inactivity. Automatic power down can be
overridden on bikes with Ride Command through the settings
menu.
TIP
The headlights and any accessories plugged into power ports
will remain on until the power switch is turned off.
28
INSTRUMENTS, FEATURES AND CONTROLS
SSPPEEEEDDOOMMEETTEERR
The speedometer displays forward vehicle speed in either miles
per hour or kilometers per hour.
TTAACCHHOOMMEETTEERR
The tachometer displays engine speed in revolutions per minute
(RPM). A red line on the face of the gauge indicates the maximum
safe engine speed.
Excessive engine speed can cause engine damage or failure,
which could result in serious injury or death. Do not allow engine
speed to exceed the red line.
FFUUEELL GGAAUUGGEE DDIISSPPLLAAYY
The fuel gauge displays fuel level. For the most accurate reading,
sit on the motorcycle and bring it to the upright position.
The segments of the fuel gauge show the level of fuel in the fuel
tank. When the last segment clears, a low fuel warning is activated.
All segments including the fuel icon will flash. Refuel promptly.
RREEAARR CCYYLLIINNDDEERR DDEEAACCTTIIVVAATTIIOONN ((IIFF EEQQUU
Designed as an aid to reduce engine and exhaust heat to the rider,
Rear Cylinder Deactivation turns off the rear cylinder when the
engine gets hot.
The following condition must be met for Rear Cylinder
Deactivation to be enabled.
Engine must be up to operating temperature
Ambient Temperature must exceed 15°C (59°F)
Engine speed must remain below 1000 rpm
Gear position must be 1, 2, or N
Throttle must be in the closed position (0% throttle)
Cylinder Deactivation can be turned off by accessing the settings
menu in the drop-down from the top of the screen. Cylinder
Deactivation controls are in the Vehicle menu. When Rear Cylinder
Deactivation is functioning, an icon will illuminate at the top of the
Ride Command display screen.
35
INSTRUMENTS, FEATURES AND CONTROLS
RRIIDDEE CCOOMMMMAANNDD BBUUTTTTOONNSS
BUTTON FUNCTION
Rider Screen Press the Rider Screen button to access the
customizable split screen menu system,
access to ride data, vehicle status, and
vehicle information.
Navigation Press the Navigation button to access Ride
Command navigation features (if equipped),
find directions, and look up addresses, gas
stations, and other points of interest.
Controls Press the Controls Button to access the
INDIAN Badge Panel and additional settings.
Device
Manager
Press the Device Manger button to pair a
phone or headset to the Ride Command
display.
Audio Press the Audio Button to change the audio
source, adjust volume level, and set radio
presets.
RRIIDDEERR SSCCRREEEENN
The Rider Screen is a customizable
split screen menu system that
provides unique access to ride
data, vehicle status, and vehicle
information. The Rider Screen also
provides easy access to other
often used features, such as Audio
controls, Bluetooth features, and
Maps.
NNAAVVIIGGAATTIIOONN
Press the Navigation button to
access Ride Command navigation
features (if equipped), find
directions, and look up addresses,
gas stations, and other points of
interest.
38
INSTRUMENTS, FEATURES AND CONTROLS
TTRRIIGGGGEERR SSWWIITTCCHHEESS
There are trigger switches located on the reverse side of both the
right and left e
switch cubes.
Use the trigger switches to do the following:
Press the right trigger switch to confirm selection.
Press the left trigger switch to back out of menu screens.
RRIIDDEE CCOOMMMMAANNDD RRIIDDEE MMOODDEESS
You can choose between three ride modes, Rain, Standard, or
Sport for an experience customized to your riding style. The
throttle map for each ride mode was designed with a specific
application in mind, resulting in one motorcycle with three distinct
personalities.
41
INSTRUMENTS, FEATURES AND CONTROLS
NOTE
For the ride mode to change the throttle must be fully
disengaged. If you change the ride mode while the throttle is
engaged, a spinning icon will appear indicating that the ride
mode has not yet changed. Once the throttle is disengaged the
icon will disappear and the ride mode will change.
RRAAIINN
Rain mode is ideal for rainy conditions, or when the road is wet.
The throttle response is decreased, giving you more control and
traction.
SSTTAANNDDAARRDD
Standard mode features a crisp throttle response and well-
balanced power delivery for responsive passing power and
predictable, slow-speed handling.
SSPPOORRTT
Sport mode is designed for situations when instant response is
needed. Sport mode quickens the throttle response and has a
more aggressive power delivery for increased acceleration.
TTRRAACCTTIIOONN CCOONNTTRROOLL
To disable the Traction Control, do the following:
1. Press the Menu/Control button to bring up the Control Panel.
2. Tap on the Traction Control toggle switch to disable Traction
Control.
42
INSTRUMENTS, FEATURES AND CONTROLS
3. A prompt will appear asking you to confirm that you want to
disable the Traction Control. Press DISABLE to confirm.
NOTE
Traction Control will not become disabled until vehicle speed is
at zero.
4. To re-enable Traction Control, press the Traction Control
toggle switch again.
NOTE
Traction Control is automatically enabled after every power cycle
of the bike.
RRIIDDEE CCOOMMMMAANNDD SSEETTTTIINNGGSS
From the Settings Menu you can view important details about your
vehicle and personalize your touchscreen display. The settings
menu is comprised of four categories: Information, General, Time,
and Vehicle.
GGEENNEERRAALL IINNFFOORRMMAATTIIOONN
From the Information settings menu you can view the following:
Vehicle Identification Number (VIN)
Mileage
Installed Software Version
Oil Change Interval
GGEENNEERRAALL SSEETTTTIINNGGSS
From the General settings menu you can do the following:
Themes (Day/Night/Auto)
Manage Bluetooth Devices
Change the Language
Set the Speed Units of Measure (MPH or KPH)
Set the Temperature Units (F or C)
Update Software
CCLLOOCCKK
From the Time Settings you can do the following:
Set the Time Format (12 hour or 24 hour)
Enable GPS Time (automatically sets the time to the time zone
you are currently in)
Set Time (if GPS Time is not enabled)
VVEEHHIICCLLEE IINNFFOORRMMAATTIIOONN
From the Vehicle Settings you can do the following:
Oil Life/ Service Reset
Access Vehicle Diagnostics
43
INSTRUMENTS, FEATURES AND CONTROLS
UUSSBB PPOORRTT
The USB Port makes it easy to power devices, such as phones,
audio sources, or GPS units, in addition to allowing you to stream
music through the LCD display to your Bluetooth headset. On
models equipped with a Ride Command display, the USB port is
also used to update the display software. The USB port is located in
the right-hand storage compartment. For the latest software, go to
https://ridecommand.indianmotorcycle.com.
MMIISSFFIIRREE DDEETTEECCTTIIOONN
If a misfire is detected, the check engine indicator lamp will begin
to flash and fuel will be cut to the affected cylinder(s). The check
engine indicator lamp will continue to flash until the ignition switch
has been moved to the off position. Restarting the engine will clear
the flashing indicator and restore fuel to both cylinders. If another
misfire occurs, the check engine indicator lamp will resume
flashing and fuel will once again be cut to the affected cylinder(s).
After the 3rd misfire, P0314 misfire fault is determined & set, the
check engine light will remain on and fuel will be cut to the
affected cylinder(s). If this occurs, your INDIAN dealer can assist.
HHEEAATTEEDD GGRRIIPPSS HHEEAATT LLEEVVEELL SSEETTTTIINNGG ((IIFF
EEQQUUIIPPPPEEDD))
The heated grips heat level displays momentarily after changing
the heat level. A brief pop-up will appear on the touchscreen
display when heat level is changed.
45
INSTRUMENTS, FEATURES AND CONTROLS
BBAATTTTEERRYY CCHHAARRGGEE PPOORRTT//HHEEAATTEEDD GGEEAARR
PPLLUUGG
The Battery Charge Port/Heated Gear plug is located under the
left side panel.
HHEEAADDLLIIGGHHTTSS
The headlights automatically come on when the engine is started.
WARNING
Motorcycle riders must remain as visible as possible at all times.
To aid in this, the headlight must be on at all times. Do not modify
the ignition/headlight wiring to circumvent the automatic
headlight feature.
The headlights operate only when the engine is running. You can
use the high/low headlight beam switch to override this function
and allow the headlights to operate when the engine is not
running. Turn the power switch on, then toggle the high/low
headlight beam switch to turn the headlights on.
46
INSTRUMENTS, FEATURES AND CONTROLS
TTHHRROOTTTTLLEE CCOONNTTRROOLL GGRRIIPP
The throttle control grip is located on the right handlebar. Use the
throttle control grip to control engine speed.
While seated in the proper riding position:
Roll the grip rearward q to open the throttle (increase engine
speed and power).
Roll the grip forward w to close the throttle (decrease engine
speed and power), and cancel cruise control.
The control grip is spring loaded. When you release the grip, the
throttle returns to the idle position.
CCLLUUTTCCHH LLEEVVEERR
The clutch lever q is located on the left handlebar. Disengage the
clutch before shifting gears. For smooth clutch operation, pull the
lever quickly and release it in a brisk but controlled manner.
To disengage the clutch, pull the lever toward the handlebar.
To engage the clutch, release the lever in a brisk but controlled
manner.
47
INSTRUMENTS, FEATURES AND CONTROLS
GGEEAARR SSHHIIFFTT LLEEVVEERR
The gear shift lever is located on the left side of the motorcycle.
Operate the lever with your foot.
Press downward on the toe lever to shift to a lower gear.
Lift upward on the toe lever to shift to a higher gear.
Release the lever after each gear shift.
See page 72, for gear shifting procedures.
TTIIRREE PPRREESSSSUURREE MMOONNIITTOORRIINNGG SSYYSSTTEEMM
NOTICE
On models equipped with a Tire Pressure Monitoring System
(TPMS), the sensors are located 180° from the valve stem. Use
caution when servicing tires. To avoid damaging a sensor, break
the bead at the valve stem, then at 90° and 270° from the valve
stem as required.
On models equipped with TPMS, the pressure of each tire can be
viewed on the Ride Command display. If dashes display instead of
a pressure value while traveling above 15 MPH (24 km/h), the
system may not be functioning properly. See your dealer for
service.
The TPMS warning indicator will illuminate if low tire pressure is
detected. Always correct low tire pressure promptly. Always
inspect tire pressure and condition before each ride. See page 61.
The TPMS display may indicate an increase in tire pressure while
riding, a normal occurrence as tires warm up. Riding into colder
conditions may result in a drop in tire pressure as tires cool down.
Regardless of conditions, low tire pressures should always be
corrected promptly.
SSAADDDDLLEEBBAAGGSS
Do not exceed the weight limit of each saddlebag. Always
distribute weight evenly in each of the saddlebags. Refer to the
saddlebag/cargo warning label on or near the saddlebag for
cargo capacity.
Hard bag capacity is 22 lbs. (10 kg) of cargo per side.
48
INSTRUMENTS, FEATURES AND CONTROLS
HHAARRDD BBAAGG RREEMMOOVVAALL
1. Remove the side cover. See page 127.
2. Unlock the electric saddlebag locks (if equipped).
TIP
The provided key can also be used in the saddlebag latch
buttons to unlock the saddlebag lids.
3. Disconnect the saddlebag lock wiring near the seat q.
4. Press the lid latch release button and lift the lid.
5. Remove the saddlebag fastener bolts w.
6. Tilt the saddlebag away from the frame of the vehicle to remove
it.
7. To reinstall, place the hard bag in a fully seated position on the
muffler.
8. Insert saddlebag fastener bolts and torque to specification.
TORQUE
18 ft-lbs (24 Nm)
49
INSTRUMENTS, FEATURES AND CONTROLS
9. Reconnect the electrical wiring.
10. Reinstall the side panel, using care to avoid damaging
electrical wires.
WARNING
Improper saddlebag installation can result in loss of control,
accident and driving hazards for other motorists (if saddlebag
falls from the motorcycle). Always make sure saddlebag are
mounted properly.
SSIIDDEESSTTAANNDD
The sidestand is equipped with a safety switch that prevents
operation of the motorcycle if the sidestand is deployed.
WARNING
An improperly retracted sidestand could contact the ground and
cause a loss of control resulting in serious injury or death. Always
retract the sidestand fully before operating the motorcycle.
To park the motorcycle, swing the end of the sidestand downward
and away from the motorcycle until it is fully extended. Always
turn the handlebars to the left for maximum stability. Lean the
motorcycle to the left until the sidestand firmly supports the
motorcycle.
CAUTION
If the motorcycle weight is not resting on the sidestand, it will not
lock. In this situation, any movement of the motorcycle could
cause the sidestand to retract slightly. If the sidestand is not in the
full forward position when the motorcycle weight is rested on it,
the motorcycle could fall over, possibly causing injury and
damage to the motorcycle.
To retract the sidestand, straddle the motorcycle and bring it to the
fully upright position. Swing the end of the sidestand upward and
toward the motorcycle until it is fully retracted.
50
INSTRUMENTS, FEATURES AND CONTROLS
If the lamp continues to illuminate after vehicle speed exceeds 6
MPH (10 km/h), the ABS system is not functioning. See your
INDIAN MOTORCYCLE dealer or other dealer promptly for
service.
Operating with non-recommended tires or improper tire
pressure may reduce the effectiveness of the anti-lock brake
system. Always use the recommended size and type of tires
specified for your vehicle. Always maintain the recommended
tire pressure.
The anti-lock brake system will not prevent wheel lockup, loss of
traction or loss of control under all conditions. Always adhere to
all safe motorcycle-riding practices as recommended.
It is not unusual to leave tire marks on the road surface during a
hard braking event.
The anti-lock brake system does not compensate for or reduce
the risks associated with:
excessive speed
reduced traction on rough, uneven or loose surfaces
poor judgment
improper operation
FFRROONNTT BBRRAAKKEE LLEEVVEERR
The front brake lever is located on the right handlebar. This lever
controls only the front brakes. The front brakes should be applied
simultaneously with the rear brakes. To apply the front brake, pull
the lever toward the handlebar. See page 74 for braking
procedures. Front brake lever reach (distance to the hand grip) is
adjustable.
53
INSTRUMENTS, FEATURES AND CONTROLS
1. the lever away from the hand grip. The Gently push and hold
adjuster wheel q is located on top of the lever.
2. To increase reach distance, rotate the adjuster to a lower
number.
3. To decrease the reach distance, rotate the adjuster to a higher
number.
RREEAARR BBRRAAKKEE PPEEDDAALL
The rear brake pedal q is located on the right side of the
motorcycle. Press downward on the rear brake pedal to apply the
rear brake.
WARNING
Resting your foot on the brake pedal will cause excessive and
premature wear of brake pads and reduced braking efficiency,
which could result in severe injury or death.
See page 74 for braking procedures.
FFUUEELL CCAAPP
The fuel filler cap q is located on the center of the fuel tank.
To open the fuel cap, do the following:
54
INSTRUMENTS, FEATURES AND CONTROLS
NOTE
The fuel cap automatically locks when you start the engine.
1. Press the center of fuel cap unlock button located on the lower
right fairing.
2. Press the fuel cap release button w (previous page) to release
spring loaded cap.
NOTE
The fuel cap will not release if the engine is running.
3. See page 68 for fueling instructions.
4. To close, press fuel cap downward until it clicks.
MMAANNUUAALL OOVVEERRRRIIDDEE
NOTE
The manual override process should only be used in case of
system lock issues or loss of bike electric power. You should use
the electric unlock process detailed on page 54, or have a
authorize dealer repair the system if it does not work. The
manual override process shows you how to perform a 1 time
manual reset of the cap lock to add fuel if stranded.
55
INSTRUMENTS, FEATURES AND CONTROLS
EELLEECCTTRRIICCAALL IINNSSPPEECCTTIIOONNSS
Turn the power switch on and move the stop/run switch to RUN
before performing the following electrical inspections. Turn the
power switch off after completing these inspections. If inspection
of any electrical item reveals component failure, repair or replace
the component before operating the motorcycle.
ITEM INSPECTION PROCEDURE
Head-
lamp
Move the headlight switch from low beam to high beam
to turn the lights on and verify operation of both
beams. Start the engine. Switch to high beam. Verify
that the high beam indicator comes on and that lamp
brightness increases. Press and hold the low beam
switch to verify “Flash to Pass” functionality.
Tail-
lights/
Brake-
light
Verify that the taillights and license plate light
illuminate. Verify that the taillight lamps increase in
brightness when the front brake lever is applied and
also when the rear brake pedal is applied.
Turn
Signals
Move the turn signal switch to the left. Verify that front
and rear left turn signals flash, as well as the
corresponding light on the indicator panel. Move the
switch to the center position and push it inward to
cancel the signal. Verify that the signals and the
indicator light stop flashing. Repeat the procedure for
the right turn signals.
Emer-
gency
Flashers
Press and hold the turn signal switch in for 1 second to
activate flashers. Verify that all four turn signals flash,
as well as the lamps on the indicator panel. Turn the
flashers off. Verify that all signals and indicator lamps
stop flashing.
ITEM INSPECTION PROCEDURE
Horn Press the horn switch. Verify that the horn sounds
loudly.
Neutral
Indica-
tor
Place the transmission in neutral. Verify that the neutral
indicator lamp illuminates and that the letter "N"
displays in the gear position display.
Low Oil
Pressure
Display
Start the engine. Verify that the low oil pressure
indicator is not illuminated.
Engine
Stop/
Run
Switch
Start the engine. Move the stop/run switch to the STOP
position. Verify that the engine stops.
GGEENNEERRAALL IINNSSPPEECCTTIIOONNSS
ITEM INSPECTION PROCEDURE
Engine Oil Check the oil level. See page 59.
Fuel Check the fuel level. See page 35.
Coolant Check coolant level. See page 104.
Fluid Leaks Check the vehicle and the ground/floor for any fuel, oil,
coolant, or hydraulic fluid leaks.
Tires Inspect condition, pressure and tread depth. See page
61.
Brake
Operation
Inspect pedal and lever movement.
Brake Fluid
Levels
Check front and rear brake fluid levels.
58
PRE-RIDE INSPECTIONS
ITEM INSPECTION PROCEDURE
Brake
Components
Inspect hoses and connections.
Throttle Inspect hand grip and throttle movement.
Clutch Check lever operation and freeplay.
Front
Suspension
Check for leaks, debris and damage.
Steering Check for smooth operation by turning handlebars full
left and full right.
Rear
Suspension
Inspect for leaks.
Ride Height Make sure preload is adjusted properly for load.
Rear Drive
Belt
Check for wear or damage. Check drive belt tension. See
page 105.
Sidestand Verify smooth operation, inspect pivot bolt and spring.
Fasteners Inspect for loose, damaged or missing fasteners.
Mirrors Adjust for proper rear view.
Trunk/
Saddlebags
If equipped, make sure the trunk and saddlebags are
properly installed and that lids are securely closed.
EENNGGIINNEE OOIILL LLEEVVEELL
With the semi-dry sump lubrication system, the engine oil level on
the dipstick will fluctuate, depending on the motorcycle’s position
and engine temperature when checked. To ensure a proper
reading of the engine oil level, follow all inspection procedures
closely.
WARNING
Operating with insufficient, deteriorated or contaminated engine
oil will cause accelerated wear and may result in engine or
transmission seizure, which could result in loss of control and
serious injury or death. Check the oil level frequently.
Always check the oil after running a cold engine at idle for 30
seconds. The oil fill/dipstick is located on the left side of the
motorcycle. Always use the recommended oil. See page 155.
1. Position the motorcycle on level ground in the fully upright and
centered position.
2. Start the engine (from cold) and allow it to idle for 30 seconds.
Stop the engine.
59
PRE-RIDE INSPECTIONS
3. Remove the dipstick q and wipe it clean.
4. Thread the dipstick until fully seated.
5. Remove the dipstick and view the oil level.
NOTICE
Do not overfill. Overfilling can result in loss of engine
performance and an oil-saturated air filter. Use a suction device
to remove excess oil if overfilled.
6. Add the recommended oil as needed to bring the level within
the safe operating range (anywhere between the two marks on
the dipstick). If the oil level on the dipstick is anywhere in the
safe range, do not add oil. Oil should be added only if the
proper oil check procedure is followed and the level is below
safe mark.
NOTICE
Oil should be added only if the proper oil check procedure is
followed and the level is below the safe mark.
TIP
The approximate volume between the FULL w and ADD e marks
on the dipstick is 0.5 qts. (.47 L).
7. Reinstall the dipstick securely.
8. Repeat steps 3–7 to ensure the level is within the safe operating
range.
60
PRE-RIDE INSPECTIONS
FFRROONNTT BBRRAAKKEE FFLLUUIIDD LLEEVVEELL
1. Bring the motorcycle to the fully upright position. Position the
handlebars so that the fluid reservoir is level.
2. View the fluid level through the sight glass q. The fluid should
be clear. Replace cloudy or contaminated fluid.
3. The fluid level should be above the minimum indicator mark w
in the sight glass.
4. If the fluid level is low, inspect brake pads as outlined on page
122. If pads are not worn beyond the service limit, inspect the
brake system for leaks. Check for signs of brake fluid leaks
around hoses, fittings, reservoir, and brake calipers.
5. Add brake fluid if necessary. See page 120.
FFRROONNTT BBRRAAKKEE LLEEVVEERR
1. Pull the front brake lever toward the handlebar and hold it. The
lever should move freely and smoothly. The lever should feel
firm and continue to feel firm until released.
2. Release the lever. It should return to its rest position quickly
when released.
3. If the front brake lever fails to perform as stated, service the
brake lever before riding.
RREEAARR BBRRAAKKEE PPEEDDAALL
1. Press downward on the rear brake pedal. It should move freely
and smoothly. The pedal should feel firm and continue to feel
firm until released.
2. Release the pedal. It should return to its rest position quickly
when released.
3. If the rear brake pedal fails to perform as stated or travels too
far before beginning to engage the brake, service the brakes
before riding.
62
PRE-RIDE INSPECTIONS
RREEAARR BBRRAAKKEE FFLLUUIIDD LLEEVVEELL
The rear brake fluid reservoir is located near the rear brake pedal.
View the reservoir level from the right side of the vehicle.
1. Position the motorcycle on level ground in the fully upright
position.
2. View the brake fluid through the reservoir
q.
3. The fluid should be clear. Replace cloudy or contaminated
fluid.
4. The fluid level should be above the minimum indicator mark
w
on the reservoir body. Add brake fluid as needed.
BBRRAAKKEE LLIINNEESS
Inspect all brake hoses and connections for dampness or stains
from leaking or dried fluid. Tighten any leaking connections to the
proper torque values and replace components as necessary. See
the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN
MOTORCYCLE dealer or other qualified dealer.
WARNING
Brake fluid leaks or low brake fluid levels could cause brake
system failure, which could result in serious injury or death. Do
not operate the vehicle with low brake fluid levels or when leaks
are evident (dampness or stains from dried fluid). See your
authorized INDIAN MOTORCYCLE dealer or other qualified
dealer.
TTHHRROOTTTTLLEE
Rotate the throttle control grip. It should rotate smoothly from the
rest position to the completely open position. It should return to
the rest position quickly when released.
63
PRE-RIDE INSPECTIONS
FFAASSTTEENNEERRSS
1. Inspect the entire motorcycle chassis and engine for loose,
damaged or missing fasteners.
2. Tighten loose fasteners to the proper torque. See the INDIAN
MOTORCYCLE Service Manual or an authorized INDIAN
MOTORCYCLE dealer or other qualified dealer.
TIP
Always replace stripped, damaged or broken fasteners before
riding. Use genuine INDIAN MOTORCYCLE fasteners of equal
size and strength.
FFRROONNTT SSUUSSPPEENNSSIIOONN
Inspect the front forks for oil leaks or damage, and verify smooth
suspension operation. See page 111.
SSTTEEEERRIINNGG
1. On level ground, straddle the motorcycle and bring it to the
fully upright position. Turn the handlebars from stop to stop.
The action should be smooth, but not loose.
2. Make sure wires, hoses and control cables do not interfere with
smooth steering.
RREEAARR SSUUSSPPEENNSSIIOONN
Check the rear shock absorber mounting and inspect for leaks.
See your dealer for service if you discover leaks or malfunction of
any kind. See page 110.
WARNING
Inadequate ground clearance could result in components
contacting the ground, causing loss of control and serious injury
or death. Always ensure ground clearance is at specification.
RREEAARR DDRRIIVVEE BBEELLTT
1. Check drive belt tension. See page 106
TIP
The drive belt system must be cool, clean and dry to accurately
measure belt tension (deflection). Do not measure belt tension
when the belt or drive system is wet or when it is hot (such as
immediately after riding).
2. Check the drive belt for debris.
3. Inspect drive belt condition. See page 106. If you discover
cracks, broken teeth or frayed edges, replace the drive belt
before riding. See the INDIAN MOTORCYCLE Service Manual or
an authorized INDIAN MOTORCYCLE dealer can assist.
65
PRE-RIDE INSPECTIONS
FFUUEELL LLEEVVEELL
For the most accurate reading, sit on the motorcycle and bring it to
the upright position before turning it on.
The segments of the fuel gauge show the level of fuel in the fuel
tank. When the last segment clears, a low fuel warning is activated.
All segments including the fuel icon will flash. Refuel promptly.
66
PRE-RIDE INSPECTIONS
OOPPEERRAATTIIOONN
OOVVEERRVVIIEEWW
The operation section of this manual describes how to ensure
maximum performance and longevity through the proper care and
operation of your motorcycle.
Important areas covered by the operation section include:
Engine Break-In
Fueling
Starting the Engine
Shifting Gears
Using Cruise Control (if
equipped)
Accelerating
Braking
Stopping the Engine
Parking
TIP
Even if you’re an experienced motorcycle operator or passenger,
read all of the safety information in this manual before operating
the motorcycle. See page 9.
EENNGGIINNEE BBRREEAAKK--IINN
The engine break-in period for your motorcycle is the first 500
miles (800 km) of operation. During this break-in period, critical
engine parts require special wear-in procedures so they seat and
mate properly. Read, understand and follow all break-in
procedures to ensure the long-term performance and durability of
your engine.
NOTICE
Failure to properly follow the engine break-in procedures
outlined in this manual can result in serious damage to the
engine. Avoid full throttle operation and other conditions that
may place an excessive load on the engine during the break-in
period.
The more cautiously you treat your motorcycle during the break-in
period, the more satisfied you will be with its performance later
on. Overloading the engine at low RPM and/or running the engine
prematurely at high RPM may result in damage to the pistons and/
or other engine components.
Observe the following precautions during the break-in period:
Upon initial start-up, do not allow the engine to idle for long
periods as overheating can occur.
Avoid fast starts with wide open throttle. Drive slowly until the
engine warms up.
Avoid running the engine at extremely low RPM in higher gears
(lugging the engine).
Drive within the recommended operating speeds and gears.
67
OPERATION
1. Press the center of the fuel cap unlock button located on the
lower right fairing q.
2. Press the full cap release button w to access the fuel tank.
3. Insert the fuel nozzle into the fuel tank filler neck.
4. Add fuel to the tank until it crests the circular-shaped opening
in the filler neck column. The tank is full at this level. Do not
overfill the fuel tank. Fuel level should not rise into the fill neck.
Overfilling may result in degraded performance of engine and
evaporative emissions control system.
5. Always securely close the fuel cap before remounting the
motorcycle.
69
OPERATION
NOTICE
Fuel can damage painted surfaces and plastic parts. If gasoline
spills on the any part of the motorcycle, immediately rinse it off
with water or wipe it dry with a clean cloth.
PPRRIIMMIINNGG TTHHEE FFUUEELL SSYYSSTTEEMM
If the motorcycle runs out of fuel, prime the fuel system before
attempting to restart the engine.
1. Fill the fuel tank.
2. Turn the power switch on.
3. Move the engine stop/run switch to the RUN position.
4. Allow the fuel pump to run until it stops (about 2 seconds).
5. Move the engine stop/run switch to the STOP position.
6. Repeat steps 3–5 five times.
7. Move the engine stop/run switch to the RUN position.
8. Start the engine. See page 70.
SSTTAARRTTIINNGG TTHHEE EENNGGIINNEE
The starter interlock system allows the engine to be started only
when the transmission is in neutral, or when the transmission is in
gear with the clutch disengaged (clutch lever pulled in). The
engine should NEVER start in any gear except neutral if the
sidestand is down. See page 50.
TIP
If the motorcycle runs out of fuel, prime the system before
attempting to restart the engine.
1. Perform the Pre-Ride Inspections. See page 57. Properly secure
any cargo.
2. Straddle the motorcycle and bring it to the fully upright
position. Retract the sidestand.
TIP
When the electrical system is activated with either the power
switch or the starter switch, the key fob must be within range.
See page 30.
3. Move the engine stop/run switch to the RUN position.
4. Shift the transmission to neutral.
5. Apply the front brakes. Disengage the clutch (pull the clutch
lever fully toward the handlebar).
6. The motorcycle may be electrically activated by pressing
either the starter switch or power switch. Then with the throttle
closed, press and release the starter switch to start the engine.
The starter motor will crank until the engine starts, but no more
than 3 seconds. If the engine does not start, wait five seconds
and try again.
70
OPERATION
7. DO NOT open the throttle while If starting a COOL engine,
starting. Idle speed is computer controlled and idle speed will
adjust automatically depending on engine temperature and air
temperature. Allow the engine to warm up for one minute
minimum at low RPM after starting. Do not run the engine above
2500 RPM. If starting a WARM engine, DO NOT open the throttle
while starting.
8. If either the check engine indicator or the low oil pressure
indicator (or display) remains on after the engine starts, stop
the engine immediately. Refer to the low oil pressure indicator/
display information on page 33.
CAUTION
Operating an engine with a misfire or non-firing cylinder can
overheat the catalytic converter, which could result in catalytic
converter damage and loss of emission control. DO NOT
OPERATE the motorcycle if a misfire or non-firing cylinder exists.
9. Leave the throttle closed and allow the engine to idle. Idle
speed will gradually slow to normal as the engine warms to
operating temperature.
TIP
Do not rev the engine or put the transmission in gear
immediately after starting the engine. Allow the engine to idle for
about 30 seconds after a warm start or at least one minute after a
cold start (longer in cold weather). This will allow oil to reach all
areas before the engine is put under load.
NOTICE
Do not run the engine at high RPM with the clutch disengaged or
the transmission in neutral. Maximum safe engine speed is 5400
RPM. Never exceed the maximum safe RPM as this could result in
serious engine damage.
71
OPERATION
SSHHIIFFTTIINNGG GGEEAARRSS
WARNING
Forced shifting (without clutch lever pulled in) could cause
damage to the engine, transmission and drive train. Such damage
could cause loss of control, which could result in serious injury or
death. Always pull the clutch lever fully toward the handlebars to
disengage the clutch before shifting gears.
This motorcycle is equipped with a six-speed transmission.
Neutral is located between first and second gear.
Press downward on the toe lever to shift to a lower gear. Lift
upward on the toe lever to shift to a higher gear. Release the clutch
lever after each gear shift.
Shifting to neutral is easiest if the motorcycle is rolling slowly. To
shift from first gear to neutral, gently lift the toe lever a half stroke.
TIP
The transmission is in neutral if you can move the motorcycle
forward or rearward freely without disengaging the clutch. If the
power switch is ON, the neutral indicator illuminates when the
transmission is in neutral.
SSHHIIFFTTIINNGG GGEEAARRSS WWHHIILLEE SSTTAATTIIOONNAARRYY
To locate neutral when the motorcycle is stationary, use one of the
following techniques to load and unload the transmission:
1. With the clutch disengaged (lever pulled inward), shift into
neutral while rocking the motorcycle forward and rearward.
2. With the transmission in first gear, gently release the clutch
until it just begins to engage. Apply upward pressure on the toe
lever and quickly pull the clutch inward.
NOTE
There is a Neutral indicator light on the instrument cluster.
72
OPERATION
RREECCOOMMMMEENNDDEEDD SSHHIIFFTT PPOOIINNTTSS
UUPPSSHHIIFFTTIINNGG ((AACCCCEELLEERRAATTIINNGG))
GEAR CHANGE RECOMMENDED SPEED
1 to 2 15 MPH (24 km/h)
2 to 3 25 MPH (40 km/h)
3 to 4 35 MPH (56 km/h)
4 to 5 45 MPH (72 km/h)
5 to 6 50 MPH (80 km/h)
DDOOWWNNSSHHIIFFTTIINNGG ((DDEECCEELLEERRAATTIINNGG))
GEAR CHANGE RECOMMENDED SPEED
6 to 5 40 MPH (64 km/h)
5 to 4 35 MPH (56 km/h)
4 to 3 25 MPH (40 km/h)
3 to 2 15 MPH (24 km/h)
2 to 1 10 MPH (16 km/h)
BBRRAAKKIINNGG
Always allow sufficient stopping distance so that brakes can be
applied gradually.
TIP
Applying slightly more front brake than rear brake generally
provides the best braking performance.
1. To slow the motorcycle with the brakes, close the throttle and
apply the front and rear brakes evenly and gradually.
TIP
If the anti-lock brakes engage during a braking event, the rider
will feel pulsing at the brake levers. Continue to apply steady
pressure to the brakes for the best stopping performance.
2. As the motorcycle slows, disengage the clutch, or downshift
each time vehicle speed reaches a downshift point.
WARNING
Braking improperly could result in loss of control, which could
result in serious injury or death. Avoid braking abruptly. Always
apply the brakes gradually, especially on wet, slippery or other
low traction surfaces. Avoid braking in a curve or turn. Bring the
motorcycle to the upright position before applying the brakes.
74
OPERATION
AACCCCEELLEERRAATTIINNGG
Accelerate by opening the throttle (rolling the throttle control grip
rearward). For even acceleration, open the throttle with a smooth,
continuous motion. When you reach the recommended speed for
upshifting, shift up one gear.
WARNING
Accelerating abruptly could cause your body to shift rearward
suddenly, which could result in loss of control. Accelerating
abruptly could also cause loss of control on low traction surfaces.
Loss of control could result in serious injury or death. Always
accelerate gradually, especially on wet, slippery or other low
traction surfaces.
SSTTOOPPPPIINNGG TTHHEE EENNGGIINNEE
Before stopping the engine, bring the motorcycle to a complete
stop. Shift to neutral or disengage the clutch.
WARNING
Stopping the engine with the transmission in gear while the
motorcycle is moving could cause loss of rear wheel traction or
engine and transmission damage, which could cause loss of
control and serious injury or death. Always stop the engine after
the motorcycle is fully stopped and the transmission is in neutral.
If the engine stops unexpectedly while the motorcycle is moving,
guide the motorcycle to a safe location off the road and away
from traffic. Turn the power switch off.
1. When fully stopped, shift into neutral.
2. Move the engine stop/run switch to the STOP position.
3. Turn the power switch off.
UUSSIINNGG CCRRUUIISSEE CCOONNTTRROOLL
The cruise control switches are located on the right handlebar.
Read this section and understand how to safely operate this feature
before using the cruise control.
Cruise control can be activated and adjusted from the right control
using the Cruise Control Switch
q.
75
OPERATION
DDEECCEELLEERRAATTEE
While cruise control is engaged, tap and release left on the cruise
control switch to decrease speed in approximately 1 MPH (1-2 km/
h) increments. Press and hold left on the cruise control switch to
decelerate to a new set speed (resets when switch is released), or
to the minimum cruise speed of 20 MPH (32 km/h).
CCAANNCCEELL CCRRUUIISSEE CCOONNTTRROOLL
To temporarily cancel the cruise control and allow use of the
resume feature:
Apply the brakes, or
Pull the clutch lever in, or
Roll the throttle grip forward past the idle position
To cancel the cruise control and erase the set speed from memory,
press the cruise on/off switch.
PPAARRKKIINNGG
Choose a firm level surface to park the motorcycle.
1. When fully stopped, shift into neutral.
2. Stop the engine.
3. Fully extend the sidestand.
4. Turn the handlebars to the left and lean the motorcycle to the
left until the sidestand firmly supports the motorcycle.
5. Turn the power switch off and ensure the run/stop switch on the
right-hand control is in the position. off
PPAARRKKIINNGG OONN AA SSLLOOPPEE
If parking on a slope is unavoidable, park with the front wheel
uphill from the rear wheel. Place the transmission in first gear and
position the motorcycle so that it is stable when it rests on the
sidestand.
PPAARRKKIINNGG OONN AA SSOOFFTT SSUURRFFAACCEE
If parking on a soft surface is unavoidable, place a sidestand
footrest under the foot of the sidestand to provide a firm surface.
The sidestand footrest must be strong enough and large enough to
support the motorcycles weight without sinking into the parking
surface.
Asphalt becomes soft in hot weather. A sidestand can sink into soft
asphalt and the motorcycle may fall. When parking on asphalt in
hot weather, use a sidestand footrest.
CAUTION
Hot engine and exhaust components can cause burns to skin and
can ignite a fire if exposed to flammable materials. Always park
the motorcycle clear of flammable materials and where people
are not likely to contact hot components.
77
OPERATION
MMAAIINNTTEENNAANNCCEE
SSAAFFEETTYY DDUURRIINNGG SSEERRVVIICCEE PPRROOCCEEDDUURREESS
WARNING
Failure to follow all recommended precautions and procedures could result in severe injury or death. Always heed all safety precautions
and follow all operation, inspection and maintenance procedures outlined in this manual.
Improperly installed or adjusted components can make the motorcycle
unstable or hard to handle. Improperly installed electrical components
can cause engine or electrical system failure. In either event, damage or
serious injury could result. If you do not have the time, tools and
expertise necessary to complete a procedure properly, please see your
dealer for service.
Review the safety-related maintenance information in the Safety
Maintenance section.
Before beginning any maintenance procedure, read the instructions for
the entire procedure.
Always position the motorcycle on a firm level surface before
performing service. Make sure the motorcycle will not tip or fall while
elevated or while on the sidestand. See the Elevating the Vehicle section
for details.
Hot engine and exhaust components can cause burns to skin and can
ignite a fire if exposed to flammable materials. Always park the
motorcycle clear of flammable materials and where people are not likely
to contact hot components.
Wear eye and face protection when using pressurized air.
Never start the engine or let it run in an enclosed area. Engine exhaust
fumes are poisonous and can cause loss of consciousness or death in a
short time.
During some procedures you may use potentially hazardous products
such as oil or brake fluid. Always follow the instructions and warnings on
the product packaging.
79
MAINTENANCE
RROOAADD TTEESSTTSS
Before returning the motorcycle to regular use after performing
service, road test it in a safe environment. Pay special attention to
the proper fit and operation of all serviced components. Make any
corrections or additional adjustments necessary to ensure safe
vehicle performance.
MMAAJJOORR MMAAIINNTTEENNAANNCCEE
Major repairs typically require technical skills and specially
designed tools. Emission system service requires special tools and
training and should be performed by your dealer. See the INDIAN
MOTORCYCLE Service Manual or an authorized INDIAN
MOTORCYCLE dealer or other qualified dealer.
BBRREEAAKK--IINN MMAAIINNTTEENNAANNCCEE
Perform the break-in maintenance procedures when the
motorcycle’s odometer registers 500 miles (800 km). Please see
your authorized dealer for this service.
Performing the break-in maintenance will help ensure optimum
engine performance for the entire service life of the engine. Your
dealer will change engine oil, inspect all fluids and serviceable
components, ensure that all fasteners are tightened and make
other adjustments as needed.
PPEERRIIOODDIICC MMAAIINNTTEENNAANNCCEE
Inspect, clean, lubricate, adjust and replace parts as necessary.
When inspection reveals the need for replacement parts, use
genuine INDIAN MOTORCYCLE parts available from your dealer.
Record service and maintenance information on page 169.
NOTICE
Use of non-recommended lubricants and components can result
in damage to the motorcycle. Damage resulting from the use of
non-recommended products is not covered by warranty.
Perform maintenance at the specified intervals. Vehicles subjected
to severe use must be inspected and serviced more frequently.
SSEEVVEERREE UUSSEE DDEEFFIINNIITTIIOONN
high speed operation for extended periods
low speed operation for extended periods
operation in dusty or otherwise adverse conditions
operation in cold weather (temperatures below freezing)
80
MAINTENANCE
MMAAIINNTTEENNAANNCCEE IINNTTEERRVVAALLSS
The maintenance interval charts outline required maintenance and inspection based on vehicle miles. Each table states the number of
miles that service is required on the vehicle. Some items or components may need to be serviced more often due to severe use. When the
vehicle goes beyond 50,000 miles, return to the 500 mile chart and start the interval process over.
KKEEYY
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Indian Motorcycle dealer perform these services.
E - Emission Control System Service (California / International)
550000 MMIILLEE ((880000 KKMM)) SSEERRVVIICCEE
ITEM REMARKS
DCrankcase Ventilation System Inspect; tighten, clean, adjust
D Drive Belt Inspect; tighten, clean, adjust
Damper, Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel
is removed. Replace if damage is found.
DEngine Mount Fasteners Inspect; tighten, adjust
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
EEvaporative Emission Control System Inspect; clean
EExhaust System Inspect; tighten, adjust
DFuel System Inspect; clean
Key Fob Battery Replace at specified interval or every 2 years
DOil Lines / Oil System Inspection Inspect; clean, adjust if necessary
Battery Check terminals; clean; test
81
MAINTENANCE
ITEM REMARKS
D Brake Fluid Change every two years (DOT 4)
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Clutch Lever Lubricate with proper lubricant as directed
DClutch Cable Freeplay Inspect; adjust if necessary
D Control Cable Ends Inspect; lubricate with proper lubricant as directed
D Fasteners Inspect; tighten if necessary
D Front Brake Lever Adjust if necessary, lubricate with proper lubricant as directed
D Front Fork Oil Inspect
D Front Forks and Front Axle Inspect; adjust if necessary
D Gear Shift Pedal Inspect; adjust if necessary
DHead Light Inspect; adjust if necessary
D Rear Brake Pedal Inspect; adjust if necessary
D Rear Shock Absorber Inspect; adjust if necessary
DRear Wheel Alignment Inspect; adjust if necessary
Road Test Perform Road Test
D Sidestand Lubricate with proper lubricant as directed
DSteering Bearings Inspect
DSuspension Linkage, Rear Inspect
DSwing Arm and Rear Axle Inspect
D Tires / Wheels Inspect tread depth, sidewall cracking, wear patterns
82
MAINTENANCE
ITEM REMARKS
DRear Wheel Alignment Inspect; adjust if necessary
Road Test Perform Road Test
D Sidestand Inspect; adjust if necessary, lubricate with proper lubricant as directed
DSteering Bearings Inspect
DSuspension Linkage, Rear Inspect
DSwing Arm and Rear Axle Inspect
D Tires / Wheels Inspect tread depth, sidewall cracking, wear patterns
55,,000000 MMIILLEE ((88,,000000 KKMM)) SSEERRVVIICCEE
ITEM REMARKS
XU Air Filter Inspect; clean
DCrankcase Ventilation System Inspect; tighten, clean, adjust
Damper, Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel
is removed. Replace if damage is found.
D Drive Belt Inspect; tighten, clean, adjust
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
EEvaporative Emission Control System Inspect; clean
EExhaust System Inspect; tighten, adjust
DFuel System Inspect; clean
DOil Lines / Oil System Inspection Inspect; clean, adjust if necessary
Battery Check terminals; clean; test
D Brake Fluid Change every two years (DOT 4)
84
MAINTENANCE
ITEM REMARKS
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Clutch Lever Inspect; adjust if necessary
DClutch Cable Freeplay Inspect; adjust if necessary
D Control Cable Ends Inspect; lubricate with proper lubricant as directed
D Fasteners Inspect; tighten if necessary
D Front Brake Lever Adjust if necessary, lubricate with proper lubricant as directed
D Front Fork Oil Replace at specified interval or every 2 years
D Front Forks and Front Axle Inspect; adjust if necessary
D Gear Shift Pedal Inspect; adjust if necessary
D Rear Brake Pedal Inspect; adjust if necessary
D Rear Shock Absorber Inspect; adjust if necessary
DRear Wheel Alignment Inspect; adjust if necessary
Road Test Perform Road Test
D Sidestand Inspect; adjust if necessary, lubricate with proper lubricant as directed
DSteering Bearings Inspect
DSuspension Linkage, Rear Inspect
DSwing Arm and Rear Axle Inspect
D Tires / Wheels Inspect tread depth, sidewall cracking, wear patterns
85
MAINTENANCE
ITEM REMARKS
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
EEvaporative Emission Control System Inspect; clean
EExhaust System Inspect; tighten, adjust
DFuel System Inspect; clean
DOil Lines / Oil System Inspection Inspect; clean, adjust if necessary
Battery Check terminals; clean; test
D Brake Fluid Change every two years (DOT 4)
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Clutch Lever Inspect; adjust if necessary
DClutch Cable Freeplay Inspect; adjust if necessary
D Control Cable Ends Inspect; adjust if necessary
D Fasteners Inspect; tighten if necessary
D Front Brake Lever Adjust if necessary, lubricate with proper lubricant as directed
D Front Fork Oil Replace
D Front Forks and Front Axle Inspect; adjust if necessary
D Gear Shift Pedal Inspect; adjust if necessary
D Rear Brake Pedal Inspect; adjust if necessary
D Rear Shock Absorber Inspect; adjust if necessary
DRear Wheel Alignment Inspect; adjust if necessary
Road Test Perform Road Test
D Sidestand Inspect; adjust if necessary, lubricate with proper lubricant as directed
88
MAINTENANCE
ITEM REMARKS
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Clutch Lever Lubricate with proper lubricant as directed
DClutch Cable Freeplay Inspect; adjust if necessary
D Control Cable Ends Lubricate with proper lubricant as directed
D Fasteners Inspect; tighten if necessary
D Front Brake Lever Adjust if necessary, lubricate with proper lubricant as directed
D Front Fork Oil Inspect
D Front Forks and Front Axle Inspect; adjust if necessary
D Gear Shift Pedal Inspect; adjust if necessary
D Gear Position Switch Inspect; clean.
DHead Light Inspect; adjust if necessary
D Rear Brake Pedal Inspect; adjust if necessary
D Rear Shock Absorber Inspect; adjust if necessary
DRear Wheel Alignment Inspect; adjust if necessary
Road Test Perform Road Test
D Sidestand Lubricate with proper lubricant as directed
DSteering Bearings Inspect
DSuspension Linkage, Rear Inspect
DSwing Arm and Rear Axle Inspect
D Tires / Wheels Inspect tread depth, sidewall cracking, wear patterns
90
MAINTENANCE
2255,,000000 MMIILLEE ((4400,,000000 KKMM)) SSEERRVVIICCEE
ITEM REMARKS
XU Air Filter Inspect; clean
DCrankcase Ventilation System Inspect; tighten, clean, adjust
Damper, Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel
is removed. Replace if damage is found.
D Drive Belt Inspect; tighten, clean, adjust
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
EEvaporative Emission Control System Inspect; clean
EExhaust System Inspect; tighten, adjust
DFuel System Inspect; clean
DOil Lines / Oil System Inspection Inspect; clean, adjust if necessary
Battery Check terminals; clean; test
D Brake Fluid Change every two years (DOT 4)
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Clutch Lever Inspect; adjust if necessary
DClutch Cable Freeplay Inspect; adjust if necessary
D Control Cable Ends Inspect; adjust if necessary
D Fasteners Inspect; tighten if necessary
D Front Brake Lever Adjust if necessary, lubricate with proper lubricant as directed
D Front Fork Oil Inspect
D Front Forks and Front Axle Inspect; adjust if necessary
91
MAINTENANCE
ITEM REMARKS
D Gear Shift Pedal Inspect; adjust if necessary
D Rear Brake Pedal Inspect; adjust if necessary
D Rear Shock Absorber Inspect; adjust if necessary
DRear Wheel Alignment Inspect; adjust if necessary
Road Test Perform Road Test
D Sidestand Inspect; adjust if necessary, lubricate with proper lubricant as directed
DSteering Bearings Inspect
DSuspension Linkage, Rear Inspect
DSwing Arm and Rear Axle Inspect
D Tires / Wheels Inspect tread depth, sidewall cracking, wear patterns
3300,,000000 MMIILLEE ((4488,,000000 KKMM)) SSEERRVVIICCEE
ITEM REMARKS
XU Air Filter Replace
DCrankcase Ventilation System Inspect; tighten, clean, adjust
Damper, Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel
is removed. Replace if damage is found.
D Drive Belt Replace
DEngine Compression Inspect; correct if necessary
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
EEvaporative Emission Control System Inspect; clean
EExhaust System Inspect; tighten, adjust
92
MAINTENANCE
ITEM REMARKS
D Control Cable Ends Inspect; adjust if necessary
D Fasteners Inspect; tighten if necessary
D Front Brake Lever Adjust if necessary, lubricate with proper lubricant as directed
D Front Fork Oil Inspect
D Front Forks and Front Axle Inspect; adjust if necessary
D Gear Shift Pedal Inspect; adjust if necessary
D Rear Brake Pedal Inspect; adjust if necessary
D Rear Shock Absorber Inspect; adjust if necessary
DRear Wheel Alignment Inspect; adjust if necessary
Road Test Perform Road Test
D Sidestand Lubricate with proper lubricant as directed
DSteering Bearings Inspect
DSuspension Linkage, Rear Inspect
DSwing Arm and Rear Axle Inspect
D Tires / Wheels Inspect tread depth, sidewall cracking, wear patterns
4400,,000000 MMIILLEE ((6644,,000000 KKMM)) SSEERRVVIICCEE
ITEM REMARKS
XU Air Filter Replace
DCrankcase Ventilation System Inspect; tighten, clean, adjust
Damper, Cushion Drive Visual inspection for cracks or deformation is required whenever the rear wheel
is removed. Replace if damage is found.
95
MAINTENANCE
ITEM REMARKS
D Drive Belt Inspect; tighten, clean, adjust
DEngine Compression Inspect; correct if necessary
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
EEvaporative Emission Control System Inspect; clean
EExhaust System Inspect; tighten, adjust
DFuel System Inspect; clean
Key Fob Battery Replace
DOil Lines / Oil System Inspection Inspect; clean, adjust if necessary
D / E Spark Plugs Inspect; torque to specification
Battery Check terminals; clean; test
D Brake Fluid Replace (DOT 4)
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Clutch Lever Lubricate with proper lubricant as directed
DClutch Cable Freeplay Inspect; adjust if necessary
D Control Cable Ends Lubricate with proper lubricant as directed
D Fasteners Inspect; tighten if necessary
D Front Brake Lever Adjust if necessary, lubricate with proper lubricant as directed
D Front Fork Oil Inspect
D Front Forks and Front Axle Inspect; adjust if necessary
D Gear Shift Pedal Inspect; adjust if necessary
D Gear Position Switch Inspect; clean.
96
MAINTENANCE
ITEM REMARKS
DOil Lines / Oil System Inspection Inspect; clean, adjust if necessary
Battery Check terminals; clean; test
D Brake Fluid Change every two years (DOT 4)
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Clutch Lever Lubricate with proper lubricant as directed
DClutch Cable Freeplay Inspect; adjust if necessary
D Control Cable Ends Inspect; lubricate with proper lubricant as directed
D Fasteners Inspect; tighten if necessary
D Front Brake Lever Lubricate with proper lubricant as directed
D Front Fork Oil Replace
D Front Forks and Front Axle Inspect; adjust if necessary
D Gear Shift Pedal Inspect; adjust if necessary
D Rear Brake Pedal Inspect; adjust if necessary
D Rear Shock Absorber Inspect; adjust if necessary
DRear Wheel Alignment Inspect; adjust if necessary
Road Test Perform Road Test
D Sidestand Lubricate with proper lubricant as directed
DSteering Bearings Inspect
DSuspension Linkage, Rear Inspect
DSwing Arm and Rear Axle Inspect
D Tires / Wheels Inspect tread depth, sidewall cracking, wear patterns
98
MAINTENANCE
5500,,000000 MMIILLEE ((8800,,000000 KKMM)) SSEERRVVIICCEE
ITEM REMARKS
XU Air Filter Replace
DCrankcase Ventilation System Inspect; tighten, clean, adjust
Damper, Cushion Drive Visual inspection for cracks or deformation is required whenever the rear
wheel is removed. Replace if damage is found.
D Drive Belt Inspect; tighten, clean, adjust
DEngine Compression Inspect; correct if necessary
DEngine Mount Fasteners Inspect; tighten, adjust
Coolant Replace Coolant
XU Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
EEvaporative Emission Control System Inspect; clean
EExhaust System Inspect; tighten, adjust
DFuel System Replace
DOil Lines / Oil System Inspection Inspect; clean, adjust if necessary
D / E Spark Plugs Inspect; torque to specification
Battery Check terminals; clean; test
D Brake Fluid Replace (DOT 4)
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Clutch Lever Lubricate with proper lubricant as directed
DClutch Cable Freeplay Inspect; adjust if necessary
D Control Cable Ends Lubricate with proper lubricant as directed
99
MAINTENANCE
EENNGGIINNEE OOIILL//FFIILLTTEERR CCHHAANNGGEE
Change the engine oil at the intervals specified in the Periodic
Maintenance Table beginning on page 81. Change the oil more
frequently if the motorcycle is subjected to severe use, especially
operation in cold weather. See page 80.
NOTICE
Failure to perform frequent oil changes during cold weather
operation can result in condensation forming. Freezing
condensation can result in plugged oil lines and serious engine
damage.
The total amount of oil required for the oil and filter change is
approximately 5 qts. (4.7 l). Follow all instructions carefully. Do not
overfill.
NOTICE
After an oil change, the low oil pressure indicator may illuminate
when the engine is started. If this occurs, do not increase RPM
above idle speed until the indicator turns off. Operating above
idle speed could result in damage to the engine.
1. Change the oil and filter when the engine is warm. If the engine
is cold, start the engine and allow it to run at idle for at least 5
minutes.
2. Park the motorcycle with the sidestand down on a firm, level
surface. If using a service lift, the motorcycle should be
centered.
3. Clean the area around the scavenge area drain plug
q. Place a
drain pan under drain plug.
CAUTION
Hot oil can cause burns to skin. Do not allow hot oil to contact
skin.
4. Remove the drain plug. Allow the oil to drain completely.
NOTE
Remove sidestand bumper bracket for improved clearance to
drain plug.
101
MAINTENANCE
5. Install new sealing washer and o-ring on the drain plug. The
sealing surfaces on drain plug and engine should be clean and
free of burrs, nicks or scratches.
6. Reinstall the drain plug. Torque to Specification. If sidestand
bumper bracket was removed, reinstall. Torque fastener to
specification.
TORQUE
Drain Plug: 15 ft. lbs. (20 Nm)Bracket fastener: 84 in-lbs (9.5 Nm)
CAUTION
Hot oil can cause burns to skin. Do not allow hot oil to contact
skin. Wear leather gloves when handling hot components.
7. Place oil pan beneath the oil filter. Using an oil filter wrench,
turn the filter counter-clockwise to remove it.
8. Using a clean dry cloth, clean the filter sealing surface on the
engine.
9. Lubricate the o-ring on the new filter with a film of fresh engine
oil. Check to make sure the o-ring is in good condition.
10. Install the new filter and rotate it clockwise by hand until the
filter gasket contacts the sealing surface, then turn it an
additional 3/4 to one full turn.
11. Remove the dipstick. Add only 4 qts. (3.8 l) of the
recommended oil at this step. Do not overfill.
12. Reinstall the dipstick securely.
13. With the motorcycle in an upright, centered position, start the
engine and idle for approximately 30 seconds.
14. Stop the engine and add an additional 1 qts. (0.95 l) of engine
oil. Do not overfill. Overfilling can result in loss of engine
performance and an oil-saturated air filter. Use a suction device
to remove excess oil if overfilled.
15. To ensure the oil level is within the safe operating range, re-
check the oil level as outlined in page 59.
NOTICE
After an oil change, the low oil pressure indicator may illuminate
when the engine is started. If this occurs, do not increase RPM
above idle speed until the indicator turns off. Operating above
idle speed could result in damage to the engine.
16. Dispose of used filter and oil properly.
17. Reset the oil change life in the instrument gauge.
102
MAINTENANCE
AAIIRR FFIILLTTEERR
NOTICE
If the motorcycle is operated in wet or dusty conditions, more
frequent servicing is required.
The air filter element cannot be cleaned. Replace the filter when
necessary.
1. Remove Fuel Tank. See page 114.
2. Remove the zip-ties from harness retention as well as the the
brake line retention clips. Remove the wiring harness
q
and
the brake lines w
from airbox filter cover retention features.
3. Remove the airbox filter cover fasteners
e
and remove from
the unit.
4. Installation of new filter is performed by reversing the removal
procedure.
TORQUE
Airbox Filter Cover Fastener:
84 in-lbs (10 N m)·
103
MAINTENANCE
AADDDDIINNGG CCOOOOLLAANNTT
To add coolant, do the following:
1. Remove the seat and rubber lid.
2. Remove he overflow bottle cap
e
to add coolant. Add coolant
until level is within the marked values.
NOTE
The rubber and formed nylon can be left connected while
performing this procedure.
CAUTION
Do not fill the coolant bottle to full. 0.3 L of air must remain in the
bottle to account for thermal expansion. Failure to do so can
result in coolant overflow.
RREEAARR DDRRIIVVEE BBEELLTT CCLLEEAANNIINNGG
TIP
Do not inspect or adjust drive belt tension when the belt or drive
system is wet or hot. Improper adjustment will result.
Cleaning the drive belt will maximize belt and sprocket life and
minimize drive line noise. Clean the belt at every tire change.
Clean the belt more often if riding in dirty, dusty or high debris
environments.
1. Mix a few drops of mild dish soap with a cup of warm water.
2. Use a soft nylon brush to clean the belt and sprocket teeth with
the soapy water. Clean well in corner areas where road debris
and belt dust can collect.
3. Rinse the belt with clear water, then dry thoroughly.
105
MAINTENANCE
1. Place the motorcycle in an upright position with the front wheel
clamped in a wheel vise.
2. Remove saddlebags.
3. Make note of adjuster locations q
and w.
4. Raise the rear of the motorcycle so the rear tire can be freely
rotated.
5. Loosen axle nut e.
6. Turn the RIGHT SIDE adjuster nut r
to achieve proper belt
tension
BELT DEFLECTION
Model Deflection @ 10 lbs force
Challenger 0.6” (15 mm) - New Belt
0.79” (20 mm) - Belt with 1000
+ miles
108
MAINTENANCE
1. Disconnect the cable at the clutch lever and at the primary
cover.
2. Lubricate the barrel ends with all-purpose grease.
3. Reconnect the cable and adjust freeplay as needed.
BBRRAAKKEE HHOOSSEESS//CCOONNNNEECCTTIIOONNSS
Inspect all brake hoses and connections for dampness or stains
from leaking or dried fluid. Tighten any leaking connections and
replace components as necessary. See the INDIAN MOTORCYCLE
Service Manual or an authorized INDIAN MOTORCYCLE dealer can
assist.
RREEAARR BBRRAAKKEE PPEEDDAALL
1. Lubricate the pivot bushing at the intervals recommended in
the Periodic Maintenance Table beginning on page 81. Also
lubricate any time binding is evident. Use all-purpose grease.
2. Inspect brake pads as outlined in the Brake Pads section.
BBRRAAKKEE FFLLUUIIDD PPRREECCAAUUTTIIOONNSS
WARNING
Using the wrong fluid or allowing air or contaminants into the
fluid system can damage the system seals or result in a
malfunction that could lead to serious injury or death. Use only
DOT 4 brake fluid from a sealed container.
Do not operate the front brake with the reservoir cover removed.
Fluid could overflow from the reservoir and allow air to enter the
system. Air in the brake system could cause the brakes to
malfunction.
An over-full reservoir may cause brake drag or brake lock-up,
which could result in serious injury or death. Maintain brake fluid
at the recommended level. Do not overfill.
NOTICE
Brake fluid will damage painted surfaces and plastic parts.
Always clean spilled brake fluid immediately with water and a
mild detergent.
118
MAINTENANCE
RREEAARR BBRRAAKKEE FFLLUUIIDD
Change the brake fluid at the intervals recommended in the
Periodic Maintenance Chart on page 81. Always add brake fluid
from a new, unopened container. Always use the recommended
fluid. See page 155.
1. Position the motorcycle on level ground in the fully upright
position.
2. The rear brake fluid reservoir is located near the rear brake
pedal. View the reservoir from the right side of the vehicle.
3. Wipe the fluid container and the area around the reservoir
cover with a clean cloth.
4. If the fluid level is low, inspect brake pads as outlined on page
122. If pads are not worn beyond the service limit, inspect the
brake system for leaks.
5. Remove the cover and diaphragm. The fluid level should be
above the minimum indicator mark w
on the reservoir body q.
Add brake fluid as needed. Do not overfill.
6. Reinstall the cover and diaphragm.
7. Wipe away any fluid spills. Check for signs of brake fluid leaks
around hoses, fittings, reservoir, and brake calipers.
119
MAINTENANCE

Produktspecifikationer

Varumärke: Indian
Kategori: Motor
Modell: Challenger Dark Horse (2020)

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