Kathrein ESO 180 HL Bruksanvisning

Kathrein Inte kategoriserad ESO 180 HL

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ESO 180 H 237500004

ESO 180 HL 237500006

Reﬂ ector Heating Systems for CAS 180

Features

•Flexible special heating mats with integrated heat insulation

and PTFE insulated heating elements

•Good heat distribution due to an optimal ﬁ t of the heating

mats on the reﬂ ector

•Element carrier of aluminium foil, self-adhesive foil strips at

the front

•Thermal insulation made of bubble wrap with reﬂ ective layer,

4 mm

•Built-in sensor to additionally deﬁ ne the heating temperature

via a control

About These Instructions

This document is part of the product. These instructions

describe how to install and connect the reﬂ ector heating

systems ESO 180 H, and ESO 180 HL.

►Do not install or use the devices until you have read and

understood this document.

►Keep this document for reference throughout the service life

of the devices. Pass this document on to any new owner or

user.

The most up-to-date version of this document can be found at

www.kathrein-ds.com

Scope of Supply

•4 heating mats with 3.5 m cable (H05RNF) and heating

temperature sensor

•Mesh reinforced aluminium foil, 0.05 x 17 m

•Adhesive ﬁ lm (white) for covering the aluminium foil, 0.075 x

17 m

•4 elliptical segments made of white adhesive foil for covering

the outer contours of the heating mats

•8xcable ties, 360 mm

Transport and Storage

►If possible, transport and store the heating mats in their original packaging.

►Protect the heating mats against moisture and mechanical damage.

►Transport and store the heating mats only in the permitted temperature range between -40 and +80°C. Make sure there is no

condensation build-up.

Functional Description

The electric heating prevents snow and ice formation on the antenna reﬂ ector surface which may lead to interruptions in satel-

lite reception. The heating for the antenna consists of four special heating mats with integrated heat insulation and PTFE insulated

heating elements. After installation, the heating mats ﬁ t on the reﬂ ector in an optimum way and guarantee a good heat distribution.

Two of the heating mats have an integrated temperature switch that turns o the heating at 80°C so that the system can be directly

operated at 230 V/50 Hz. To ensure e cient operation, we recommend the use of a control unit for the ESO 180 H. The control unit can

be operated with the built-in sensor, but also without a sensor. Possible system components:

Operation without temperature

sensor

Operation with temperature sensor Operation without control possible

ESO 180 H ESO 97 S ESO 97 SL YES

ESO 180 HL - ESO 97 SL ESO 99 S A control unit is mandatory for

operating the ESO 180 HL. For this

purpose, the required temperature

sensor is built into the heating mat.

ESO 180 HL: for exposed loca-

tions, with double the heating

power compared to ESO 180 H

(L = increased performance).

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DANGER!

Danger to life from electric shock when touching electrical installations!

►Disconnect all devices and units from the power supply during installation.

►In order to comply with the regulations for outdoor installation according to DINVDE0100Part610, it is recom-

mended to have a residual current circuit breaker with a residual current of 0.03 A installed.

►Make sure that installation and connection are only carried out by qualiﬁ ed specialist personnel.

►Make sure that modiﬁ cations to the electrical installation are only carried out by a specialist. Do not make any unau-

thorised modiﬁ cations yourself.

Installation and Safety Instructions

WARNING!

Risk of severe injuries during installation due to falling from or through the roof or due to falling parts!

►Wear stable shoes with non-slip soles.

►Use a working platform.

►Make sure that the person carrying out the installation or repair has a secure position to stand and hold on whilst

working.

►Make sure that the person carrying out the installation or repair does not su er from vertigo and can move around

safely on the roof or installation site.

►Make sure that the roof is su ciently strong and stable.

►Make sure that there is nobody underneath the antenna during installation/de-installation.

Installing the Reﬂ ector Heating

Required tools and equipment

•Knife

•Scissors

Installing the heating mats

Processing temperature

The most favourable processing temperatures (object temperature and ambient temperature) are between +15°C and +30°C.

Processing below these temperatures is not recommended. Below the recommended temperatures, the adhesive may become too

hard and thus not achieve the desired adhesion.

The build-up of condensation must be avoided in any case. Condensation may build up when the adhesive tape and/or the surfaces

to be bonded are moved from a cold to a warmer environment. If this is the case, su cient time must be allowed after transport and

before bonding, so that all joining parts have the same temperature in the range indicated above.

Intended Use

ESO 180 H and ESO 180 HL (performance-increased version) are reﬂ ector heaters for the CAS 180 antenna. They are used to prevent

snow and ice formation on the antenna reﬂ ector surface which could lead to interruptions in satellite reception. Any other use,

or failure to comply with these instructions or documentation and instructions enclosed with the devices, will result in voiding of

warranty and guarantee. The following circumstances result in the loss of all warranty and liability claims towards the manufacturer:

►Improper installation

►Use of non-speciﬁ ed mounting materials which cannot guarantee the mechanical safety

►Structural changes or interference with the components and mounting accessories in the kit which could endanger both the

mechanical and functional reliability

►Failure to observe the installation and safety instructions in this manual

1. Clean and degrease the antenna back panel.

The surface to be bonded must always be dry, free from dust, grease, oil, oxides, separating agents and other contaminants.

Isopropanol, ethanol, acetone, ethyl acetate, toluene or petrol can be used to remove dust, grease, oil, separating agents and

other contaminants. Other standard cleaning agents that do not leave any residues are also suitable. Please observe the respec-

tive safety regulations of the manufacturers of the solvents and cleaning agents.

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Connecting the cables

WARNING!

Risk of severe injuries or material damage to the device!

►Make sure that this work is carried out only by qualiﬁ ed specialist personnel.

1. Run the connecting cable of the heating mats and the sensor cable along the antenna carrier to the control unit.

2. Secure all cables with cable ties.

3. Run the cables from the bottom through the screw connection into the control device.

4. Run the mains cable from the bottom through the corresponding screw connection into the control device.

5. Test the heating for contact resistance and insulation resistance (R) before connecting the cables in the control

cabinet.

ESO 180 H ESO 180 HL

Contact resistance Target value 36.6 – 40.5 Ω (4x) 18.3 – 20.2 Ω (4x)

Actual value

Insulation resistance Target value > 999MΩ

Actual value

De-installing the Reﬂ ector Heating

1. Disconnect all cables leading to the control unit and the heating mats. Observe the “Installation and Safety Instruc-

tions” on page 2.

2. Use hot air to remove the heating mats (including adhesive residues) from the back of the antenna.

3. Install new heating mats on the back of the antenna as soon as possible (see “Installing the Reﬂ ector Heating” on

page 2).

When the ﬁ lm is removed, adhesive residues remain, which can only be removed completely with considerable e ort.

You can glue the new heating mat over the adhesive residues.

2. Hold the heating mats on the antenna back panel to test their position. Observe the required position of the heating

mats (see ﬁ gure on page 1, cable in the centre). Place the heating mats on the antenna back panel again and check if

they ﬁ t correctly before gluing them on.

3. For gluing them on, hold the heating mats in place.

NOTICE!

Risk of material damage due to incorrect attachment of the heating mats!

If the heating mats are not attached to the antenna correctly, they can tear when the adhesive ﬁ lm is removed.

►Make sure that the heating mats are aligned correctly. To do so, place the heating mats ﬂ ush with the outer edge

of the antenna and pay attention to the equal distance on the antenna bracket. Once the heating mats have

been glued on, they cannot be repositioned!

►If possible, ask a second person to hold the heating mats.

4. Gradually remove the protective ﬁ lm from the adhesive surface and press the heating mat ﬁ rmly in place. Repeat this

process with all four heating mats.

5. Press the heating mats ﬁ rmly to the antenna back panel. It can take up to 72 hours before the ﬁ nal adhesive strength

is reached.

6. To prevent moisture and insects from entering the heating mat, adhere the mesh-rein-

forced aluminium foil all along the edges of the mat.

7. Clean the surface to be covered with the mesh-reinforced aluminium adhesive tape

(see 1.) to ensure the greatest possible adhesive strength of the white adhesive foil.

8. Cover the aluminium adhesive tape with the white adhesive foil. Stick the outer

contours of the heating mats with the elliptical segments according to the labelling

on the carrier foil and the other contours with the enclosed 75 mm wide adhesive foil.

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Produktspecifikationer

Varumärke:	Kathrein
Kategori:	Inte kategoriserad
Modell:	ESO 180 HL
Vikt:	950 g
Bredd:	63 mm
Djup:	219 mm
Höjd:	35.5 mm
Internationell säkerhetskod (IP):	IP20
Hållbarhetscertifikat:	RoHS
Uteffekt:	150 W
Spännande:	86 V
AC-ingångsspänning:	100 - 305 V