Nissan Maxima (2004) Bruksanvisning

Nissan Bil Maxima (2004)

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Sida 1/81

MT-1

MANUAL TRANSAXLE

C TRANSMISSION/TRANSAXLE

CONTENTS

SECTION

Revision: June 2004 2004 Maxima

PRECAUTIONS .......................................................... 3

Caution ..................................................................... 3

PREPARATION ........................................................... 4

Special Service Tools ............................................... 4

Commercial Service Tools ........................................ 6

NOISE, VIBRATION, AND HARSHNESS (NVH)

TROUBLESHOOTING ................................................ 7

NVH Troubleshooting Chart ..................................... 7

DESCRIPTION ............................................................ 8

Cross-sectional View ................................................ 8

DOUBLE-CONE SYNCHRONIZER ...................... 9

TRIPLE-CONE SYNCHRONIZER ........................ 9

REVERSE GEAR ................................................ 10

M/T OIL ......................................................................11

Replacement ...........................................................11

DRAINING ............................................................11

FILLING (MANUFACTURED ON FEBRUARY

20, 2004 AND EARLIER) .....................................11

FILLING (MANUFACTURED ON FEBRUARY

21, 2004 AND LATER) .........................................11

Checking .................................................................11

OIL LEAKAGE AND OIL LEVEL (MANUFAC-

TURED ON FEBRUARY 20, 2004 AND EAR-

LIER) ....................................................................11

OIL LEAKAGE AND OIL LEVEL (MANUFAC-

TURED ON FEBRUARY 21, 2004 AND LATER) ....11

SIDE OIL SEAL ........................................................ 13

Removal and Installation ........................................ 13

REMOVAL ........................................................... 13

INSTALLATION ................................................... 13

POSITION SWITCH .................................................. 14

Checking ................................................................ 14

BACK-UP LAMP SWITCH .................................. 14

PARK/NEUTRAL POSITION SWITCH ............... 14

CONTROL LINKAGE ............................................... 15

Removal and Installation of Control Device and

Cable ...................................................................... 15

Cable Adjustment ................................................... 16

AIR BREATHER HOSE ............................................ 17

Removal and Installation ........................................ 17

TRANSAXLE ASSEMBLY ........................................ 18

Removal and Installation ........................................ 18

REMOVAL ........................................................... 18

INSTALLATION ................................................... 19

Component Parts .................................................... 21

CASE AND HOUSING COMPONENTS .............. 21

GEAR COMPONENTS ....................................... 22

SHIFT CONTROL COMPONENTS ..................... 25

FINAL DRIVE COMPONENTS (RS6F51A) ......... 26

FINAL DRIVE COMPONENTS (RS6F51H) ........ 27

Disassembly and Assembly .................................... 27

DISASSEMBLY ................................................... 27

ASSEMBLY ......................................................... 32

Adjustment .............................................................. 38

INPUTSHAFT END PLAY ................................... 38

DIFFERENTIAL SIDE BEARING PRELOAD ...... 39

MAINSHAFT END PLAY ..................................... 41

REVERSE IDLER GEAR END PLAY .................. 42

INPUT SHAFT AND GEARS .................................... 44

Disassembly and Assembly .................................... 44

DISASSEMBLY ................................................... 44

INSPECTION AFTER DISASSEMBLY ................ 45

ASSEMBLY ......................................................... 47

Disassembly and Assembly .................................... 51

DISASSEMBLY ................................................... 51

INSPECTION AFTER DISASSEMBLY ................ 52

ASSEMBLY ......................................................... 54

MAINSHAFT AND GEARS ....................................... 59

Disassembly and Assembly .................................... 59

DISASSEMBLY ................................................... 59

INSPECTION AFTER DISASSEMBLY ................ 60

ASSEMBLY ......................................................... 63

REVERSE IDLER SHAFT AND GEARS .................. 68

Disassembly and Assembly .................................... 68

DISASSEMBLY ................................................... 68

INSPECTION AFTER DISASSEMBLY ................ 68

ASSEMBLY ......................................................... 69

MT-2

Revision: June 2004 2004 Maxima

FINAL DRIVE (RS6F51A) ......................................... 70

Disassembly and Assembly ....................................70

PRE-INSPECTION .............................................. 70

DISASSEMBLY ...................................................70

INSPECTION AFTER DISASSEMBLY ................ 71

ASSEMBLY ......................................................... 71

FINAL DRIVE (RS6F51H) ......................................... 74

Disassembly and Assembly ....................................74

DISASSEMBLY ...................................................74

INSPECTION AFTER DISASSEMBLY ................ 74

ASSEMBLY ......................................................... 74

SHIFT CONTROL ...................................................... 76

Inspection ............................................................... 76

SHIFT FORK .......................................................76

SERVICE DATA AND SPECIFICATIONS (SDS) ...... 77

General Specifications ............................................ 77

TRANSAXLE ....................................................... 77

FINAL GEAR ....................................................... 78

Gear End Play ........................................................ 78

Clearance Between Baulk Ring and Gear .............. 78

3RD (MANUFACTURED ON FEBRUARY 20,

2004 AND EARLIER), 4TH, 5TH, 6TH &

REVERSE BAULK RING ..................................... 78

1ST, 2ND AND 3RD (MANUFACTURED ON

FEBRUARY 21, 2004 AND LATER) BAULK RING

...79

Available Snap Rings ..............................................79

6TH BUSHING .....................................................79

Available C-rings .....................................................79

MAINSHAFT C-RING ..........................................79

Available Thrust Washers .......................................80

INPUT SHAFT THRUST WASHER .....................80

FINAL DRIVE THRUST WASHERS (RS6F51A) ...80

Available Adjusting Shims .......................................80

MAINSHAFT ADJUSTING SHIM .........................80

INPUT SHAFT REAR BEARING ADJUSTING

SHIM ....................................................................81

MAINSHAFT REAR BEARING ADJUSTING

SHIM ....................................................................81

REVERSE IDLER GEAR ADJUSTING SHIM ......81

6TH MAIN GEAR ADJUSTING SHIM ..................81

Available Shims ......................................................81

BEARING PRELOAD ...........................................82

DIFFERENTIAL SIDE BEARING ADJUSTING

SHIM(S) ...............................................................82

PRECAUTIONS

MT-3

Revision: June 2004 2004 Maxima

PRECAUTIONS PFP:00001

Caution ECS006RA

●Do not reuse transaxle oil, once it has been drained.

●Check oil level, and drain and refill transaxle oil with the vehicle on level ground.

●During removal or installation, keep inside of transaxle clean of dust and dirt.

●Check for the correct installation orientation prior to removal or disassembly. If mating marks are required,

be certain they do not interfere with the function of the parts they are applied to.

●In principle, tighten bolts or nuts gradually in several steps working diagonally and from inside to outside

as applicable. If a tightening sequence is specified, follow it as specified.

●Be careful not to damage the sliding surfaces and mating surfaces of parts.

Produktspecifikationer

Varumärke:	Nissan
Kategori:	Bil
Modell:	Maxima (2004)
Färg på produkten:	Zwart
Vikt:	1575 g
Bredd:	600 mm
Djup:	405 mm
Användarmanual:	Ja
Justerbar i höjdled:	Ja
Maximal viktkapacitet:	10 kg
Certifiering:	CE
Material:	Staal
Hållbarhetscertifikat:	CE
Kompatibilitet med monteringsgränssnitt (min):	- mm
Kompatibilitet med monteringsgränssnitt (max):	- mm
Maximal skärmstorlek:	- "
Minsta skärmstorlek:	- "
Höjdjusteringsområde:	755 - 1200 mm
Garantiperiod:	1 jaar