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OperatOr’s Manual

Safe Operation Practices • Assembly & Set-Up • Controls & Operation • Service • Troubleshooting • Replacement Parts • Warranty

Pony, Pony ES & Pro-Line FRT Tiller

Record Product Information

Before setting up and operating your new equipment, please locate the model

plate and record the information in the area provided to the right. The model plate

contains the unit’s model and serial numbers. This information will be necessary,

should you seek technical support via our web site, Customer Support Department,

or with a local authorized service dealer.

M Nodel uMber

S Nerial uMber

Form No. 769-24550

(December 12, 2019)

WARNING

Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to comply with these instructions

may result in personal injury.

Safe Operation Practices ..........................................................3

Assembly & Set-Up ................................................................... 5

Controls & Operation ............................................................... 7

Service .................................................................................. 10

Troubleshooting .....................................................................12

Replacement Parts .................................................................13

Warranty .............................................................................. 16

Table of Contents

NOTE: This Operator’s Manual covers several models. Features may vary by model. Not all features in this manual are applicable to all models and the model depicted may differ

from yours.

WARNING

California Proposition 65

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and

birth defects.

Customer Support

Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this

machine, want to order replacement parts/attachments/accessories, or want to view an online How-To video; you can seek help

from the experts. Have your full model number and serial number ready. Choose from the options below:

◊ Web: www.troybilt.com/equipment/troybilt

◊ Phone: (800) 828-5500

◊ Mail: Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

Thank you for purchasing this product. It was carefully engineered to provide excellent performance

when properly operated and maintained.

Please read this entire manual prior to operating the equipment. It instructs you how to safely and

easily set up, operate and maintain your machine. Please be sure that you, and any other persons who

will operate the machine, carefully follow the recommended safety practices at all times. Failure to do

so could result in personal injury or property damage.

All information in this manual is relative to the most recent product information available at the time

of printing. Review this manual frequently to familiarize yourself with the machine, its features and

operation. Please be aware that this Operator’s Manual may cover a range of product specifications for

various models. Characteristics and features discussed and/or illustrated in this manual may not be

applicable to all models. We reserve the right to change product specifications, designs and equipment

without notice and without incurring obligation.

If applicable, the power testing information used to establish the power rating of the engine equipped

on this machine can be found at www.opei.org or the engine manufacturer’s web site.

If you have any problems or questions concerning the machine, phone an authorized service dealer or

found on this page. We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to and side of the machine are observed from the right left

operating position.

Thank You

TO THE OWNER

SAFE OPERATION PRACTICES

Training

1. Read, understand and follow all instructions on the machine and in the manual(s) before attempting

to assemble and operate. Keep this manual in a safe place for future and regular reference and for

ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage

it quickly.

3. Never allow children under 14 years of age to operate this machine. Children 14 and over should read

and understand the instructions and safe operation practices in this manual and on the machine and be

trained and supervised by an adult.

4. Never allow adults to operate this machine without proper instruction.

5. Keep the area of operation clear of all persons, particularly small children and pets. Stop machine if

anyone enters the area.

Preparation

1. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire and

other foreign objects which could be tripped over and cause personal injury.

2. Wear sturdy, rough-soled work shoes and close fitting slacks and shirt. Loose fitting clothes or jewelry

can be caught in moving parts. Never operate this machine in bare feet or sandals.

3. Disengage clutch levers and shift (if provided) into neutral (“N”) before starting the engine.

4. Never leave this machine unattended with the engine running.

5. Never attempt to make any adjustments while engine is running, except where specifically

recommended in the operator’s manual.

Safe Handling of Gasoline:

1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is

extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is

spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

• Use only an approved gasoline container.

• Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place

containers on the ground away from your vehicle before filling.

• When practical, remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment on a trailer with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until

fueling is complete. Do not use a nozzle lock-open device.

• Extinguish all cigarettes, cigars, pipes and other sources of ignition.

• Never fuel machine indoors.

• Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at

least five minutes before refueling.

• Never over fill fuel tank. Fill tank to no more than 1/2 inch below bottom of filler neck to allow

space for fuel expansion.

• Replace gasoline cap and tighten securely.

• If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait five

minutes before starting the engine.

• To reduce fire hazards, keep machine free of grass, leaves or other debris build-up. Clean up oil

or fuel spillage and remove any fuel soaked debris.

• Never store the machine or fuel container inside where there is an open flame, spark or pilot

light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

Operation

1. Do not put hands or feet near rotating parts. Contact with the rotating parts can amputate hands and feet.

2. Always wear safety glasses or safety goggles during operation and while performing an adjustment or

repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

3. For extended use of this product, hearing protection is required.

4. Do not operate machine while under the influence of alcohol or drugs.

5. Never operate this machine without good visibility or light. Always be sure of your footing and keep a

firm hold on the handles.

6. Keep bystanders away from the machine while it is in operation. Stop the machine if anyone enters the

area.

7. Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward.

If this occurs, let go of the handle bars and do not restrain the machine.

8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards

or traffic. Do not carry passengers.

9. Never operate the machine at high transport speeds on hard or slippery surfaces.

10. Exercise caution to avoid slipping or falling.

11. Look down and behind and use care when in reverse or pulling machine towards you.

12. Start the engine according to the instructions found in this manual and keep feet well away from the

tines at all times.

13. After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against

the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and

operating.

14. Disengage all clutch levers (if fitted) and stop engine before you leave the operating position (behind

the handles). Wait until the tines come to a complete stop before unclogging the tines or making any

adjustments or inspections.

15. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide,

an odorless and deadly gas.

16. Muffler and engine become hot and can cause a burn. Do not touch.

17. Use caution when tilling near fences, buildings and underground utilities. Rotating tines can cause

property damage or personal injury.

18. Do not overload machine capacity by attempting to till soil too deep at too fast of a rate.

19. If the machine should start making an unusual noise or vibration, stop the engine, disconnect the spark

plug wire and ground it against the engine. Inspect thoroughly for damage. Repair any damage before

starting and operating.

20. Keep all shields, guards and safety devices in place and operating properly.

21. Never pick up or carry machine while the engine is running.

22. Use only attachments and accessories approved by the manufacturer. Failure to do so can result in

personal injury.

23. If situations occur which are not covered in this manual, use care and good judgement. Contact

Customer Support for assistance and the name of your nearest servicing dealer.

Maintenance & Storage

1. Keep machine, attachments and accessories in safe working order.

2. Allow a machine to cool at least five minutes before storing. Never tamper with safety devices. Check

their proper operation regularly.

3. Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working

condition. Also, visually inspect machine for any damage.

4. Before cleaning, repairing or inspecting, stop the engine and make certain the tines and all moving

parts have stopped. Disconnect the spark plug wire and ground it against the engine to prevent

unintended starting.

5. Do not change the engine governor settings or over-speed the engine. The governor controls the

maximum safe operating speed of engine.

6. Maintain or replace safety and instruction labels, as necessary.

7. Follow this manual for safe loading, unloading, transporting and storage of this machine.

8. Always refer to the Operator’s Manual for important details if the machine is to be stored for an

extended period.

9. If the fuel tank has to be drained, do this outdoors.

10. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

11. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection

Agency (EPA), this product has an of seven (7) years, or 130 hours of operation. At the Average Useful Life

end of the have the machine inspected annually by an authorized service dealer to Average Useful Life

ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to

do so can result in accidents, injuries or death.

WARNING

This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and

follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see

this symbol - HEED ITS WARNING!

DANGER

This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of

the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing debris. Failure to observe the following safety instructions

could result in serious injury or death.