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Union Special Symaskin 53100C

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CLASS 53100

STREAMLINED HIGH SPEED ZIG-ZAG

MACHINES

53100A

53100B

53100C

53100D

53100E

CATALOG NO.

112R

SECOND EDITION

ADJUSTING INSTRUCTIONS AND

ILLUSTRATED PARTS LIST

STYLES

10/29/03

MANUAL NO. 112R ADJUSTING INSTRUCTIONS AND LLUSTRATED PARTS LIST FOR 53100 SERIES MACHINES

Union Special Corporation Rights Reserved In All Countries

Printed in U.S.A. Nov 2003

FOREWORD

The 5000 series streamlined zig - zag machines covered by this catalog represent the latest design of the UNION SPECIAL

flat bed line. Class 53100 machines offer many advantages on various operations on a variety of garments such as

nightgowns, slips, panties, foundations, children's knit undergarmrnts, men's trousers, women's dresses, blouses, bed jakets

and pajamas.

Light weight presser bar and needle bar driving mechanism make it possible to attain the utmost in speed and production.

The new light weight parts and needle bearings make them lighter running and smoother operating. The light weight presser

bar mechanism reduces pressure required to lift the presser foot.

Automatic lubrication and a new filter type oil return pump, used in conjunction with isolated mounting oil pan base plate,

for returning filtered oil to the main reservoir, has made maintenance simple.

It is our constant aim to furnish carefully prepared information which will enable our customers to secure all possible

advantages from the use of UNION SPECIAL machines. The following pages illustrate and describe the parts used in all of

the machines covered in this catalog.

Union Special representatives will be found in all manufacturing centers, ready to cooperate with you to plan and estimate

requirements.

CONTENTS

IDENTIFICATION OF MACHINE................................................................................................................................................................. 3

APPLICATION OF CATALOG ................................................................................................................................................................... 3

STYLES OF MACHINE ................................................................................................................................................................................3

NEEDLES .................................................................................................................................................................................................... 4

ORDERING REPAIR PARTS ........................................................................................................................................................................ 4

ORDERING REPAIR PARTS (CONTINUED)................................................................................................................................................5

IDENTIFYING PARTS ................................................................................................................................................................................... 5

USE GENUINE NEEDLES AND REPAIR PARTS ...........................................................................................................................................5

TERMS ........................................................................................................................................................................................................ 5

OILING AND THREADING ......................................................................................................................................................................... 5

0ILING AND THREADING DIAGRAM ....................................................................................................................................................... 6

SELF-PRIMING HEAD OIL SIPHON ............................................................................................................................................................ 7

INSTALLING AND MAINTENANCE OF OIL SIPHON ................................................................................................................................. 7

INSTRUCTIONS FOR MECHANICS ............................................................................................................................................................ 8

NEEDLE LEVER STUD SETTING ................................................................................................................................................................... 8

OILING SYSTEM ......................................................................................................................................................................................... 8

SETTING THE ZIG-ZAG MOTION ............................................................................................................................................................... 8

SPACING NEEDLE IN THROAT PLATE ....................................................................................................................................................... 8

SETTING THE LOOPER ............................................................................................................................................................................... 8

SETTING THE LOOPER (CONTINUED) ....................................................................................................................................................... 9

SETTING HEIGHT OF NEEDLE BAR.............................................................................................................................................................9

SYNCHRONIZING LOOPER AND .............................................................................................................................................................9

NEEDLE MOTIONS .....................................................................................................................................................................................9

SYNCHRONIZING LOOPER AND ........................................................................................................................................................... 10

NEEDLE MOTIONS (CONTINUED) .......................................................................................................................................................... 10

SETTING THE FEED DOG .........................................................................................................................................................................10

SETTING THE FEED DOG (CONTINUED) ................................................................................................................................................. 11

CHANGING STITCH LENGTH .................................................................................................................................................................. 11

SETTING THE NEEDLE GUARD ................................................................................................................................................................. 11

SYNCHRONIZATION OF THE UPPER ROLLER FEED ................................................................................................................................ 12

THREADING ............................................................................................................................................................................................. 12

SETTING THE LOOPER THREAD TAKE-UP ................................................................................................................................................ 13

THREAD TENSIONS .................................................................................................................................................................................. 13

PRESSER FOOT PRESSURE ....................................................................................................................................................................... 13

SETTING NEEDLE THREAD TAKE-UP ........................................................................................................................................................ 13

IDENTIFICATION OF MACHINE

Each UNION SPECIAL machine is identified by a Style number which is stamped into the name plate on

the machine. Style numbers are classified as standard and special. Standard Style numbers have one or

more letters suffixed, but never contain the letter “Z”. Example: “Style 53100 A”. Special Style numbers

contain the letter “Z”. When only minor changes are made in a standard machine, a “Z” is suffixed to the

standard Style number. Example: “Style 53100 AZ”.

Styles of machines similar in construction are grouped under a class number which differs from the style

number, in that it contains no letters. Example: “53100”.

APPLICATION OF CATALOG

This catalog applies specifically to the standard Styles of machines as listed herein. It can also be

applied with discretion to some Special Styles of machines in this class. Reference to direction, such

as right, left, front, back, etc., are given from the operator’s position while seated at the machine.

Operating direction of handwheel is toward the operator.

STYLES OF MACHINE

High Speed Streamlined Flat Bed, Single Needle, Medium Throw, Zig-Zag Machine. Lightweight

Presser Bar and Needle Bar Driving Mechanism, Single Reservoir EnclosedAutomatic Lubricating

System, Filter Type Oil Return Pump and Oil Siphon Assembly. Lateral Looper Travel, WorkSpace to

Right of Needle Bar 7 3/4 Inches.

53100A For attaching and mitering lace to nightgowns, slips, and panties made from light to medium

weight knit and woven fabrics of cotton, rayon, nylon, dacron and similar materials; also for

hemming panels on two-way stretch foundations. Can be used for purl edge stitching on

children’s knit undergarments. Knee press for raising presser foot. Seam specification 404-

LSa-1.

53100B Power driven upper roller feed. For attaching pre-made waistband linings to tops or to

waistband of men’s trousers, giving hand felled effect. Folder No. 23450L prepared to take

waistbands ranging from 1 1/4 to 4 inches wide, in long lengths, entering from the right, and

produces headings of from 1/8 to 3/4 inches. Seam specification 404-LSb-1.

53100C Same as 53100B, except without folder.

53100D Same as 53100 A. except fitted with open toe “V” type presser foot and swing-up edge

guide attached to the lower presser bar bushing, to be used for abutted edge seaming on

slips and gowns. Seam specification 404-FSa-1.

53100E Differential feed machine. For attaching lace to neck, armholes and bottom of nightgowns,

slips, panties, gathering either the garment, lace or both together. Attaching tiers of lace to

slips, dresses and nightgowns. Setting puff sleeves in blouses, bed jackets and pajamas.

For operations on light to medium weight knit and woven fabrics of cotton, rayon, nylon,

dacron and similar materials where a large percent of the work calls for intermittently or

continuously gathered seams. Knee press for raising presser foot. Seam specification 404-

LSa-1, FSA-I or SSa-1.

SETTING SPRING RETAINERS ON LOOPER ............................................................................................................................................. 14

THREAD TENSION RELEASE ..................................................................................................................................................................... 14

SETTING THE ATTACHMENTS ................................................................................................................................................................... 14

MAIN FRAME, CAST-OFF PLATE, MISCELLANEOUS COVERS AND PLATES ......................................................................................... 17

CLOTH PLATES, CLOTH PLATE COVERS, MISCELLANEOUS AND ATTACHMENTS .............................................................................. 19

MAIN FRAME, BUSHINGS AND MISCELLANEOUS OILING PARTS ........................................................................................................ 21

FOR STYLES 53100B AND C ONLY CLUTCH ASSEMBLY, CLUTCH DRIVE SHAFT GEAR AND HOUSING ASSEMBLY .......................... 23

FOR STYLES 53100B AND C ONLY CLUTCH ASSEMBLY, CLUTCH DRIVE SHAFT GEAR AND HOUSING ASSEMBLY .......................... 25

CRANKSHAFT, NEEDLE LEVER AND LOOPER DRIVING PARTS ............................................................................................................ 27

CRANKSHAFT, NEEDLE LEVER AND LOOPER DRIVING PARTS ............................................................................................................ 29

LOOPER ROCKER AND CONNECTING ROD PARTS ............................................................................................................................ 31

MAIN SHAFT AND FEED MECHANISM ................................................................................................................................................... 33

FOR STYLE 53100E ONLY MAIN SHAFT AND FEED MECHANISM ......................................................................................................... 35

THREAD TENSION AND FOOT LIFTER LEVER PARTS ............................................................................................................................... 37

FEED DOGS, THROAT PLATES AND PRESSER FEET ................................................................................................................................ 39

THREAD STAND, KNEE PRESS AND TAPE REEL PARTS ........................................................................................................................... 41

Produktspecifikationer

Varumärke:	Union Special
Kategori:	Symaskin
Modell:	53100C
Färg på produkten:	Wit
Vikt:	639 g
Djup:	213 mm
Snäll:	IP-beveiligingscamera
Användarmanual:	Ja
Videoformat som stöds:	H.264, M-JPEG
Vormfaktor:	Rond
Anslutningsteknik:	Bedraad
Ethernet LAN:	Ja
Maximal upplösning:	2592 x 1944 Pixels
Totalt antal megapixlar:	5 MP
Diameter:	77 mm
Typ av strömkälla:	Power over Ethernet (PoE)
Minimal belysning:	0 Lux
Inbyggd hårddisk:	Nee
Nattseende:	Ja
LED-typ:	IR
Infraröd våglängd:	850 nm
HTTPS-kryptering:	Ja
Antal Ethernet LAN (RJ-45)-portar:	1
Optisk sensorstorlek:	1/3.2 "
Bildsensortyp:	CMOS
Optisk zoom:	- x
Gränssnitt:	RJ-45
vitbalans:	Auto, Manual
Grafikupplösningar som stöds:	2592 x 1944,1280 x 720 (HD 720),1920 x 1080 (HD 1080),2048 x 1536 (QXGA),640 x 480 (VGA)
Kabelteknik:	10/100Base-T(X)
Säkerhetsfunktioner:	Waterbestendig
Max 30 bilder per sekund:	30 fps
Nätverksprotokoll som stöds:	TCP, UDP, HTTP, HTTPs, DHCP, PPPoE, RTP, RTSP, IPv6, DNS, DDNS, NTP, ICMP, ARP, IGMP, SMTP, FTP, UPnP, SNMP
IP-adressfilter:	Ja
Progressiv skanning:	Ja
Power over Ethernet (PoE):	Ja
Monteringsfästen ingår:	Ja
Night vision scope:	15 m
Antal LED-belysning:	15
Wide Dynamic Range (WDR):	Ja
Wifi:	Nee
Drifttemperatur (TT):	-20 - 50 °C
Relativ luftfuktighet i drift (VV):	10 - 85 procent
Linsens betraktningsvinkel, horisontell:	78 °