DoughXpress DX-BMIH-36/9 Bruksanvisning
DoughXpress
Postmaskin
DX-BMIH-36/9
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MODEL DX-BMIH-36/18/9
Manual Dough Divider
The DoughXpress DX-BMIH Dough Divider is simple to operate, and
very accurate. The removable divider head assemblies can be cleaned
daily, either by hand washing, or by placing into a dish or pan washer.
Instructions for removal of the divider assembly are found inside this
manual. Removal takes only seconds, and without the need for tools.
This Dough Divider will divide a single large piece of dough into either
36, 18 or 9 equal pieces, the weight of each piece being determined by
the weight of the large piece placed into the pan initially, and the head
assembly being utilized.
DOUGH DIVIDING PROCEDURE
A simple formula for determining the size of the initial piece of dough is
to decide what each piece of dough should weigh. Multiply this weight by
36, 18 or 9 depending on head assembly, then divide by 16 (ounces),
and you will have the weight (in pounds) of the initial piece of dough
needed to be placed into the pan.
Example: Each piece needs to weigh 2 ounces.
2 ounces x 36 (pieces) = 72 ounces
72 (ounces) ÷ 16 (ounces) = 4 lbs. 8-ounces.
(See Dough Weight Chart on back for additional examples)
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Head Assembly & Parts Description Machine Parts Description w/o Head Ass’y.
LIST OF PARTS
Item Qty. Description Part Number
1 1 36-Part Divider C4-141-0001
1 *18-Part Divider * C4-141-0002
1 * 9-Part Divider * C4-141-0046
2 4 36-Part Center Plug A4-139-0001
2 *18-Part Center Plug * A4-139-0004
1 * 9-Part Center Plug * A4-139-0057
3 12 36-Part Intermediate Plug A4-139-0002
6 *18 Part Intermediate Plug * A4-139-0005
3 * 9 Part Intermediate Plug * A4-139-0058
4 20 36-Part Outer Plug A4-139-0003
10 *18-Part Outer Plug * A4-139-0006
5 * 9 Part Outer Plug * A4-139-0059
5 36 36 & 9-Part Plug Stem B4-054-0003
36 *18-Part Plug Stem * B4-054-0001
6 1 36-Part Divider Plate C4-147-0008-P
1 *18-Part Divider Plate * C4-147-0009-P
7 1 Plug Plate C4-147-0002-P
8 6 Flat Head Phillips Screw 22-E-0407
9 1 Lock Plate C4-147-0003
10 1 Cover Plate C4-147-0004
11 2 Captured Screw P4-927-0001
12 1 Pin 73-E-0620
* 18 or 9-Part Heads (Not Shown)
SHOWN:
36-Part Head
Assembly Drawing;
with 36, 18 & 9-Part
Description and
Part Numbers
Item Qty. Description Part Number
1 1 Yoke C4-088-0001-P
2 2 Bushing P4-909-0001
3 2 Bushing P4-909-0003
4 1 Base C4-030-0001-P
5 4 Capscrew 12-E-0608
6 3 Bushing Half A4-024-0001
7 1 Ram with Rack B4-003-0003
8 1 Ram Pin A4-066-0001
9 2 Bushing P4-909-0002
10 4 Screw 22-E-0407
11 1 Gear Shaft A4-053-0003
12 1 Gear A4-003-0002
13 2 Key S-L-03-03-16
14 2 Spacer A4-023-0002
15 1 Lever w/Counterweight B4-045-0001-P2
16 1 Slotted Set Screw 31-E-0402
17 1 Yoke Cover B4-063-0119
18 2 Socket Set Screw 29-Y-0605
19 1 Socket Set Screw 29-Y-0607
Item Qty. Description Part Number
20 1 Cover A4-063-0002
21 1 Handle A4-092-0001
22 1 Hand Grip P4-939-0001
23 1 Socket Set Screw 29-Y-0610
24 3 Set Screw Plug A4-139-0007
25 1 Trip Lever B4-045-0004-P
26 2 Wear Plate A4-147-0006-P
27 2 Screw 22-E-0304
28 2 Bushing P4-909-0005
29 2 Pivot Bolt A4-033-0001
30 2 Spindle A4-145-0001
31 2 Retaining Ring P4-957-0001
32 2 Spindle Spring A4-082-0002
33 1 Trip Plate C4-147-0005-P
34 2 Pivot Tab A4-146-0001-P
35 2 Knob P4-939-0002
36 1 Pan (Not Shown) B4-149-0001
37 1 Plug A4-139-0024
38 1 Bushing P4-909-0031
39 4 Yoke cover Screw 23-E-0406
LIST OF PARTS
Page 5 Page 6
OPERATING INSTRUCTIONS
Step 1: Place the large dough piece to be divided into a lightly dusted
Pan then place the Pan into the Machine. Before placing the PanNote:
into the Machine, press the dough by hand so it completely covers the
bottom of the Pan.
Step 2: After placing the Pan into the Machine, pull down on the
Handle and exert a firm pressure for 3-4 seconds to uniformly flatten the
dough inside the Pan.
Step 3: Slightly relax the pressure on the Operating Handle and push
down on the Trip Lever to release the Cutting Knives from the Head
Assembly. Next, push the Operating Handle all the way down, and the
Knives will cut the dough into evenly divided pieces.
Raise the Operating Handle to the start position, remove the Pan and
dump out the divided dough pieces. You are ready to repeat the
procedure.
Tip: For sticky dough products, line the bottom of the Pan with a
circular piece of parchment paper. The paper can be used repeatedly.
1201 E. 27th Terrace • Pittsburg, KS 66762 • U.S.A.
Ph: (620) 231-8568 • Fax: (620) 231-1598 • E-Mail: mail@hixcorp.com • Website: www.doughxpress.com
Interchangeable/Removable Head Assemblies - No Tools Required!
DOUGH SCALING EXAMPLES
SPECIFICATIONS
Models DX-BMIH-36, DX-BMIH-18, DX-BMIH-9
Cuts ..............................................................................................................9, 18 or 36 Pieces
Range ...................................................................... 36-part (1 oz up to 4 oz (28 gr to 113 gr)
18-part (2 oz up to 9 oz (56 gr to 255 gr)
9-part (4 oz up to 17oz (113 gr to 482 gr)
Machine Dimensions ................................................................. 14”D x 18-1/2” W x 21-1/4” H
Boxed Dimensions ............................................................... 15-3/4”D x 19-1/2” W x 25-1/2”H
Machine Weight (with one head) ............................................................... 80.5 Lbs. (36.5 kg)
Machine Shipping Weight (with one head) ................................................... 89 Lbs. (40.4 kg)
Machine Shipping Weight (with two heads) . .............................................. 104 Lbs. (47.2 kg)
Machine Shipping Weight (with three heads) ............................................. 120 Lbs. (54.4 kg)
Unit comes equipped with one Stainless Steel Pan.
Additional Pans and Portable Stand are available.
Additional Pans Portable Stand . . . Part # DX-B4-149-0001 ~ . . . Part # DX-B4-436-0072
18 Divisions
Weight of dough piece
to be placed into Pan Equals 18 pieces
for dividing each weighing
2 lbs. 4 oz. (1008 gr) - 2 oz. (56 gr)
2 lbs., 13 oz. (1260 gr) - 2-1/2 oz. (71 gr)
3 lbs., 6 oz. (1512 gr) - 3 oz. (85 gr)
3 lbs., 15 oz. (1764 gr) - 3-1/2 oz. (99 gr)
4 lbs., 8 oz. (2016 gr) - 4 oz. (113 gr)
5 lbs., 1 oz. (2268 gr) - 4-1/2 oz. (127 gr)
5 lbs., 10 oz. (2520 gr) - 5 oz. (141gr)
6 lbs., 3 oz. (2772 gr) - 5-1/2 oz. (156 gr)
6 lbs., 12 oz. (3024 gr) - 6 oz. (170 gr)
7 lbs., 5 oz. (3276 gr) - 6-1/2 oz. (184 gr)
7 lbs., 14 oz. (3528 gr) - 7 oz. (198 gr)
8 lbs., 7 oz. (3780 gr) - 7-1/2 oz. (212 gr)
9 lbs. (4032 gr) - 8 oz. (226 gr)
36 Divisions
Weight of dough piece
to be placed into Pan Equals 36 pieces
for dividing each weighing
2 lbs. 4 oz. (1008 gr) - 1 oz. (28 gr)
2 lbs., 13 oz. (1260 gr) - 1-1/4 oz. (35 gr)
3 lbs., 6 oz. (1512 gr) - 1-1/2 oz. (42 gr)
3 lbs., 15 oz. (1764 gr) - 1-3/4 oz. (49 gr)
4 lbs., 8 oz. (2016 gr) - 2 oz. (56 gr)
5 lbs., 1 oz. (2268 gr) - 2-1/4 oz. (63 gr)
5 lbs., 10 oz. (2520 gr) - 2-1/2 oz. (70 gr)
6 lbs., 3 oz. (2772 gr) - 2-3/4 oz. (78 gr)
6 lbs., 12 oz. (3024 gr) - 3 oz. (85 gr)
7 lbs., 5 oz. (3276 gr) - 3-1/4 oz. (92 gr)
7 lbs., 14 oz. (3528 gr) - 3-1/2 oz. (99 gr)
8 lbs., 7 oz. (3780 gr) - 3-3/4 oz. (106 gr)
9 lbs. (4032 gr) - 4 oz. (113 gr)
Dough weights may increase or decrease according to dough viscosity,
bench rest time and formulation
----- HEAD ASSEMBLY REMOVAL AND DISASSEMBLY PROCEDURES -----
Figure 1: Remove pan, completely loosen both
Black Knobs. the Divider Head asDo not Drop
damage may occur!
Figure 2: Push downward on the Trip Lever and
hold while pulling the handle down which will
separate the Head Assembly from the Trip Plate.
Figure 5: If you wish to disassemble completely,
place the Head Assembly into the Pan, loosen both
Black Knobs and lift off Cover Plate.
Figure 6: Slide the Locking Plate in the direction
to allow Stems to move to the opposite end of the
Slots and remove the Locking Plate.
Figure 9: To disassemble the Divider from the
Divider Plate, remove the six screws and
separate these parts.
Figure 10: Plugs with Stems are shown when the
Divider (fig. 8) is removed. Notice the three different
circles of Plugs and the pattern they are in.
TO REASSEMBLE HEAD ASSEMBLY
Step 1: Place Plugs into bottom of Pan (see fig.
10). Be sure to form the Plugs into this pattern + for
the 36-Part Head, or this pattern - for the 18-Part
Head.
Step 2: Take the proper Divider Assembly and
place over the Plug Pattern you’ve formed and gen-
tly push down on Divider Assembly while at the
same time using a shaking motion until the Blades
fit into Plugs completely to the bottom of the Pan.
Step 3: Continue to reassemble by reversing steps
7-6-5.
Figure 3: While holding the Handle down with one
hand, use your other hand to rotate the Head
Assembly 1/4 turn until the Head Assembly releases.
Figure 4: Return the Handle to the upper position
and remove Head Assembly for cleaning or
interchange with Optional Head Assembly.
Figure 7: Now lift the Plug Plate, exposing the
Divider Assembly.
Figure 8: The Divider Assembly may now be
removed but need not be disassembled further.
Top L to R: Cover Plate, Locking Plate, Plug Plate
Bottom L to R: Pan, Plugs, Divider & Divider Plate
AP/1500-2/14 Page 2 Page 3 Page 4
9 Divisions
Weight of dough piece
to be placed into Pan Equals 9 pieces
for dividing each weighing
2 lbs. 4 oz. (1008 gr) - 4 oz. (113 gr)
2 lbs., 13 oz. (1260 gr) - 5 oz. (142 gr)
3 lbs., 6 oz. (1512 gr) - 6 oz. (170 gr)
3 lbs., 15 oz. (1764 gr) - 7 oz. (198gr)
4 lbs., 8 oz. (2016 gr) - 8 oz. (227 gr)
5 lbs., 1 oz. (2268 gr) - 9 oz. (255 gr)
5 lbs., 10 oz. (2520 gr) - 10 oz. (283 gr)
6 lbs., 3 oz. (2772 gr) - 11 oz. (312 gr)
6 lbs., 12 oz. (3024 gr) - 12 oz. (340 gr)
7 lbs., 5 oz. (3276 gr) - 13 oz. (368 gr)
7 lbs., 14 oz. (3528 gr) - 14 oz. (397 gr)
8 lbs., 7 oz. (3780 gr) - 15 oz. (425 gr)
9 lbs. (4032 gr) - 16 oz. (453gr)
Produktspecifikationer
| Varumärke: | DoughXpress |
| Kategori: | Postmaskin |
| Modell: | DX-BMIH-36/9 |
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