Honda Rally CRF300L (2020) Bruksanvisning
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Contents
Vehicle Safety P. 2
Operation Guide P. 18
Maintenance P. 35
Troubleshooting P. 87
Information P. 107
Specifications P. 129
Index P. 133
2020 CRF250L/LA Rally
31KZZC30 MOM 17332 (1909)
Welcome
Congratulations on your purchase of a new
Honda vehicle. Your selection of a Honda
makes you part of a worldwide family of
satisfied customers who appreciate Honda's
reputation for building quality into every
product.
To ensure your safety and riding pleasure:
●Read this owner's manual carefully.
●Follow all recommendations and
procedures contained in this manual.
●Pay close attention to safety messages
contained in this manual and on the
vehicle.
To protect your investment, we urge you to
take responsibility for keeping your vehicle
well serviced and maintained. Also, observe
the break-in guidelines, and always perform
the pre-ride inspection and other periodic
checks in this manual.
When service is required, remember that
your Honda dealer knows your vehicle best.
If you have the required mechanical “know-
how” and tools, you can purchase an official
Honda Service Manual to help you perform
many maintenance and repair tasks. P. 1232
Read the warranty information thoroughly so
that you understand the warranty coverage
and that you are aware of your rights and
responsibilities. P. 1242
You may also want to visit our website at
www.powersports.honda.com.
Canada
www.honda.ca.
Happy riding!
A Few Words About Safety
Your safety, and the safety of others, is very
important. Operating this vehicle safely is an
important responsibility.
To help you make informed decisions about
safety, we have provided operating
procedures and other information on safety
labels and in this manual. This information
alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to
warn you about all hazards associated with
operating or maintaining a vehicle. You must
use your own good judgment.
You will find important safety information in a
variety of forms, including:
●Safety labels on the vehicle
●
Safety Messages preceded by a safety alert
symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
These signal words mean:
3DANGER
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
3WARNING
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
3CAUTION
You CAN be HURT if you don’t follow
instructions.
Other important information is
provided under the following titles:
NOTICE Information to help you avoid
damage to your vehicle, other
property, or the environment.
Safety Guidelines.................................................P. 3
Safety Labels.........................................................P. 7
Safety Precautions............................................... P. 9
Riding Precautions............................................ P. 11
Accessories & Modifications........................... P. 15
Off-Road Safety .................................................P. 16
Loading ................................................................P. 17
This section contains important information for safe riding of your vehicle.
Please read this section carefully.
Vehicle Safety
Safety Guidelines
Follow these guidelines to enhance your safety:
●Perform all routine and regular inspections
specified in this manual.
●Stop the engine and keep sparks and flame
away before filling the fuel tank.
●Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in
exhaust gases is toxic and can kill you.
Always Wear a Helmet
It's a proven fact: helmets and protective
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved helmet and protective
apparel. P. 92
Before Riding
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
that you and your passenger are both wearing
an approved helmet and protective apparel.
Instruct your passenger on holding onto the
seat strap or your waist, leaning with you in
turns, and keeping their feet on the footpegs,
even when the vehicle is stopped.
Take Time to Learn & Practice
Even if you have ridden other vehicles, practice
riding in a safe area to become familiar with
how this vehicle works and handles, and to
become accustomed to the vehicle's size and
weight.
We recommend that all riders take a certified
course approved by the Motorcycle Safety
Foundation (MSF). New riders should start with
the basic course, and even experienced riders
will find the advanced course beneficial.
Safety Guidelines
Vehicle Safety
3
Continued
For information about the MSF training course
nearest you, call the national toll-free number:
(800) 446-9227.
USA
Other riding tips can be found in the You
and Your Motorcycle Riding Tips booklet that
came with your vehicle.
Developing off-road riding skill is a gradual
step-by step process. Start by practicing at low
speeds in a safe area and slowly build your
skills.
Ask your dealer if there are off-road riding
groups in your area where you can learn from
experienced riders. Also be sure to read Tips &
Practice Guide for the Off-Highway Motorcyclist
that came with your new vehicle.
Ride Defensively
Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
evasive maneuver.
Make Yourself Easy to See
Make yourself more visible, especially at night,
by wearing bright reflective clothing, positioning
yourself so other drivers can see you, signaling
before turning or changing lanes, and using
your horn when necessary.
Be Alert for Off-road Hazards
The terrain can be present a variety of
challenges when you ride off-road.
Continually “read” the terrain for unexpected
turns, drop-offs, rocks, ruts and other hazards.
Always keep your speed low enough to allow
time to see and react to hazards.
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and
inattention can impair your ability to use good
judgment and ride safely.
Safety Guidelines
Vehicle Safety
4
Don't Drink and Ride
Alcohol and riding don't mix. Even one alcoholic
drink can reduce your ability to respond to
changing conditions, and your reaction time
gets worse with every additional drink. Don't
drink and ride, and don't let your friends drink
and ride either.
Keep Your Honda in Safe Condition
It's important to keep your vehicle properly
maintained and in safe riding condition.
Having a breakdown can be difficult, especially
if you are stranded off-road far from your base.
Inspect your vehicle before every ride and
perform all recommended maintenance. Never
exceed load limits ( P. 17), and do not modify2
your vehicle or install accessories that would
make your vehicle unsafe ( P. 15).2
If You are Involved in a Crash
Personal safety is your first priority. If you or
anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable laws
and regulations if another person or vehicle is
involved in the crash.
If you decide to continue riding, first turn the
ignition switch to the OFF position, and evaluate
the condition of your vehicle. Inspect for fluid
leaks, check the tightness of critical nuts and
bolts, and check the handlebar, control levers,
brakes, and wheels. Ride slowly and cautiously.
Your vehicle may have suffered damage that is
not immediately apparent. Have your vehicle
thoroughly checked at a qualified service facility
as soon as possible.
Safety Guidelines
Vehicle Safety
5
Continued
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a
colorless, odorless gas. Breathing carbon
monoxide can cause loss of consciousness and
may lead to death.
If you run the engine in confined or even partly
enclosed area, the air you breathe could
contain a dangerous amount of carbon
monoxide.
Never run your vehicle inside a garage or other
enclosure.
3WARNING
Running the engine of your vehicle
while in an enclosed or even partially
enclosed area can cause a rapid build-
up of toxic carbon monoxide gas.
Breathing this colorless, odorless gas
can quickly cause unconsciousness and
lead to death.
Only run your vehicle's engine when it
is located in a well ventilated area
outdoors.
Safety Guidelines
Vehicle Safety
6
Safety Labels
Safety and information labels on your vehicle
provide important safety information and may
warn you of potential hazards that could cause
serious injury. Read these labels carefully and
don't remove them.
If a label comes off or becomes hard to read,
contact your dealer for a replacement.
Safety Labels
Vehicle Safety
7
Continued
Safety Labels
Vehicle Safety
8
Safety Precautions
●Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
●Keep passenger's hands onto the seat strap
or your waist, passenger's feet on the
footpegs while riding.
●Always consider the safety of your
passenger, as well as other drivers and
riders.
Protective Apparel
Make sure that you and any passenger are
wearing an approved helmet, eye protection,
and high-visibility protective clothing. Ride
defensively in response to weather and road
conditions.
#
Helmet
Should be safety-standard certified, high-
visibility, and correct size for your head
●Must fit comfortably but securely, with the
chin strap fastened.
●Face shield with unobstructed field of vision
or other approved eye protection
USA
Look for a DOT (Department of
Transportation) certification label on any helmet
you buy.
3WARNING
Not wearing a helmet increases the
chance of serious injury or death in a
crash.
Make sure that you and any passenger
always wear an approved helmet and
protective apparel.
Safety Precautions
Vehicle Safety
9
Continued
#
Gloves
Full-finger leather gloves with high abrasion
resistance
#
Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle
protection
#
Jacket and Pants
Protective, highly visible, long-sleeved jacket
and durable long pants for riding (or a
protective suit)
#
Additional Off-road Gear
On-road apparel may also be suitable for casual
off-road riding. But if you plan on any serious
off-road riding you will need more serious off-
road gear. In addition to your helmet and eye
protection, we recommend off-road motorcycle
boots and gloves, riding pants with knee and
hip pads, a jersey with elbow pads, and a chest/
shoulder protector.
Safety Precautions
Vehicle Safety
10
Riding Precautions
Break-in Period
During the first 300 miles (500 km) of running,
follow these guidelines to ensure your vehicle's
future reliability and performance.
●Avoid full-throttle starts and rapid
acceleration.
●Avoid hard braking and rapid down-shifts.
●Ride conservatively.
Brakes
Observe the following guidelines:
●Avoid excessively hard braking and
downshifting.
uSudden braking can reduce the vehicle's
stability.
uWhere possible, reduce speed before
turning; otherwise you risk sliding out.
●Exercise caution on low traction surfaces.
uThe tires slip more easily on such
surfaces and braking distances are
longer.
●Avoid continuous braking.
uRepeated braking, such as when
descending long, steep slopes can
seriously overheat the brakes, reducing
their effectiveness. Use engine braking
with intermittent use of the brakes to
reduce speed.
●For full braking effectiveness, operate both
the front and rear brakes together.
Riding Precautions
Vehicle Safety
11
Continued
#
Anti-lock Brake System (ABS)
CRF250RLA
This model is equipped with an Anti-lock Brake
System (ABS) designed to help prevent the
brakes from locking up during hard braking.
●ABS does not reduce braking distance. In
certain circumstances, ABS may result in a
longer stopping distance.
●ABS does not function at speeds below 6
mph (10 km/h).
●The brake lever and pedal may recoil slightly
when applying the brakes. This is normal.
●Always use the recommended front/rear
tires and sprockets to ensure correct ABS
operation.
#
Engine Braking
Engine braking helps slow your vehicle down
when you release the throttle. For further
slowing action, downshift to a lower gear. Use
engine braking with intermittent use of the
brakes to reduce speed when descending long,
steep slopes.
#
Wet or Rainy Conditions
Road surfaces are slippery when wet, and wet
brakes further reduce braking efficiency.
Exercise extra caution when braking in wet
conditions.
If the brakes get wet, apply the brakes while
riding at low speed to help them dry.
Riding Precautions
Vehicle Safety
12
Parking
●Park on a firm, level surface.
●If you must park on a slight incline or loose
surface, park so that the vehicle cannot
move or fall over.
●Make sure that high-temperature parts
cannot come into contact with flammable
materials.
●Do not touch the engine, muffler, brakes
and other high-temperature parts until they
cool down.
●To reduce the likelihood of theft, always lock
the handlebar and remove the key when
leaving the vehicle unattended.
Use of an anti-theft device is also
recommended.
#
Parking with the Side Stand
1.
Stop the engine.
2.
Push the side stand down.
3.
Slowly lean the vehicle to the left until its
weight rests on the side stand.
4.
Turn the handlebar fully to the left.
uTurning the handlebar to the right
reduces stability and may cause the
vehicle to fall.
5.
Turn the ignition switch to the LOCK
position and remove the key. P. 282
Riding Precautions
Vehicle Safety
13
Continued
Refueling and Fuel Guidelines
Follow these guidelines to protect the engine,
fuel system and catalytic converter:
●Use only unleaded gasoline.
●Use recommended octane number. Using
lower octane gasoline will result in
decreased engine performance.
●Do not use fuels containing a high
concentration of alcohol. P. 1222
●Do not use stale or contaminated gasoline
or an oil/gasoline mixture.
●Avoid getting dirt or water in the fuel tank.
Riding Precautions
Vehicle Safety
14
Accessories &
Modifications
We strongly advise that you do not add any
accessories that were not specifically designed
or approved for your vehicle by Honda or make
modifications to your vehicle from its original
design. Doing so can make it unsafe.
Modifying your vehicle may also void your
warranty and make your vehicle illegal to
operate on public roads. Before deciding to
install accessories on your vehicle be certain the
modification is safe and legal.
3WARNING
Improper accessories or modifications
can cause a crash in which you can be
seriously hurt or killed.
Follow all instructions in this owner's
manual regarding accessories and
modifications.
Do not pull a trailer with, or attach a sidecar to,
your vehicle. Your vehicle was not designed for
these attachments, and their use can seriously
impair your vehicle's handling.
Accessories & Modifications
Vehicle Safety
15
Off-Road Safety
Learn to ride in an uncongested off-road area
free of obstacles before venturing onto
unfamiliar terrain.
●Always obey local off-road riding laws and
regulations.
●Obtain permission to ride on private
property. Avoid posted areas and obey “NO
Trespassing” signs.
●Ride with a friend on another vehicle so that
you can assist each other in case of trouble.
●Familiarity with your vehicle is critically
important should a problem occur far from
help.
●Never ride beyond your ability and
experience or faster than conditions warrant.
●If you are not familiar with the terrain, ride
cautiously. Hidden rocks, holes, or ravines
could spell disaster.
●A muffler is required in most off-road areas.
Don't modify your exhaust system.
Remember that excessive noise bothers
everyone and creates a bad image for
motorcycling.
Off-Road Safety
Vehicle Safety
16
Loading
●Carrying extra weight affects your vehicle's
handling, braking and stability.
Always ride at a safe speed for the load you
are carrying.
●Avoid carrying an excessive load and keep
within specified load limits.
Maximum weight capacity P. 1292
●Tie all luggage securely, evenly balanced
and close to the center of the vehicle.
●Do not place objects near the lights or the
muffler.
Also follow these guidelines when you ride off-
road on rough terrain:
●Do not carry a passenger.
●Keep cargo small and light weight.
Make sure it cannot easily be caught on
brush or other objects, and that it does not
interfere with your ability to shift position to
maintain balance and stability.
3WARNING
Overloading or improper loading can
cause a crash and you can be seriously
hurt or killed.
Follow all load limits and other loading
guidelines in this manual.
Loading
Vehicle Safety
17
Parts Location
Operation Guide
18
Throttle grip
(P.84)
Coolant reserve tank (P.69)
Rear brake fluid
reservoir (P.71)
Engine oil filter (P.66)
Engine oil fill cap (P.64)
Engine oil level inspection
window (P.64)
Front brake fluid reservoir (P.71)
Engine oil drain bolt (P.66)
Air cleaner
(P.68)
Spark arrester (P.62)
Right side cover
(P.57)
Operation Guide
19
Clutch lever
(P.81)Fuel fill cap (P.32)
Fuse box (P.102)
Drive chain (P.75)
Side stand (P.74)
Shift lever
(P.31)
Battery (P.55)
Main fuse (P.103)
Seat (P.56)
Left side cover (P.57)
Crankcase breather (P.85)
Helmet holder (P. 33)
Document bag (P.34)
Tool box/Tool kit (P.34)
Spark plug
(P.59)
Instruments
Operation Guide
20
SET
button
SEL
button
Tachometer red zone
(excessive engine rpm range)
Tachometer
NOTICE
Do not operate the engine in
the tachometer red zone.
Excessive engine speed can
adversely affect engine life.
Display Check
When the ignition switch is turned to the ON position, all the mode and digital segments
will show. If any part of these displays does not come on when it should, have your dealer
check for problems.
Operation Guide
21
Continued
Fuel gauge
approximately 0.42 US gal (1.6 L)
If the fuel gauge indicator flashes in a
repeat pattern or turns off: (P.91)
Speedometer
Clock (12-hour display)
Odometer [TOTAL] & Tripmeter[TRIP A/B]
SEL
button switches between the odometer
and tripmeters.
●Odometer: Total distance ridden.
●Tripmeter: Distance ridden since tripmeter
was reset (press and hold
SET
button to
reset to 0.0 km/mile at the tripmeter display).
Remaining fuel when only 1st (E) segment starts
flashing:
When “------” is displayed, go to your dealer
for service.
When “----.-” is displayed, go to your dealer
for service.
1 To set the clock:
aTurn the ignition switch to the ON position.
bPress and hold the
SEL
button and the
SET
button until the hour digits start flashing.
cPress the
SEL
button until the desired hour
is displayed.
uPress and hold to advance the hour fast.
dPress the
SET
button. The minute digits start
flashing.
ePress the
SEL
button until the desired
minute is displayed.
uPress and hold to advance the minute
fast.
Operation Guide
22
Instruments (Continued)
fPress the
SET
button. The clock is set, and
then the display moves to the changing of
the speed and mileage unit.
uThe adjustment can also be set by
turning the ignition switch to the OFF
position.
If no buttons were pressed for about 30
seconds, the display will stop flashing
automatically and the adjustment will be
cancelled.
2 Changing the speed and mileage unit:
aPress the
SEL
button to select either “km/h”
& “km” or “mph” & “mile” for the
speedometer, odometer and tripmeters.
bPress the
SET
button. The speed and
mileage unit is set, and then the display will
return to the ordinary display.
Operation Guide
23
Indicators
Operation Guide
24
Comes on when the
transmission is in Neutral.
Comes on briefly when the ignition switch is turned to the ON position with the engine
stop switch in the (Run) position.
If it comes on while engine is running: (P.90)
Neutral indicator
PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
If one of these indicators does not come on when it should, have your dealer
check for problems.
Rear ABS (Anti-lock Brake System) OFF indicator
CRF250RLA
Comes on briefly when the ignition switch is turned to the ON position.
Comes on when the ABS function on the rear wheel is turned off.
Operation Guide
25
High beam indicator
Left turn signal indicator Right turn signal indicator
High coolant temperature indicator
Comes on briefly when the ignition switch
is turned to the ON position with the
engine stop switch in the (Run) position.
If it comes on while running: (P.89)
ABS (Anti-lock Brake System) indicator
CRF250RLA
Comes on when the ignition switch is turned to the ON position.
Goes off when your speed reaches approximately 6 mph (10 km/h).
If it comes on while riding: (P.90)
Switches
Operation Guide
26
Horn button
uPressing the switch turns the turn
signal off.
Headlight dimmer switch
• : Low beam
Turn signal switch
• : High beam
Hazard switch
Switchable when the ignition switch is turned to the ON position.
Operation Guide
27
Continued
Ignition switch
Switches the electrical system on/off, locks
the steering.
uKey can be removed when in the OFF or
LOCK position.
Steering Lock: (P.28)
Engine stop switch
Should normally remain in the (Run) position.
uIn an emergency, switch to the (Stop) position (the starter motor will not operate) to stop
the engine.
Start button
Rear ABS switch
CRF250RLA
Switches the ABS function on the rear wheel on/off. (P.29)
ON
Turns electrical system
on for starting/riding.
OFF
LOCK
Turns engine off.
Locks steering.
Steering Lock
Lock the steering when parking to help
prevent theft.
A U-shaped wheel lock or similar device is
also recommended.
#
Locking
aTurn the handlebar all the way to the left.
bPush the key down, and turn the ignition
switch to the LOCK position.
uJiggle the handlebar if the lock is difficult
to engage.
cRemove the key.
#
Unlocking
Insert the key, push it in, and turn the ignition
switch to the OFF position.
Operation Guide
28
Switches (Continued)
Push
Turn
Ignition key
ABS function on the rear wheel
CRF250RLA
The ABS function on the rear wheel can be
optionally turned off for off-road riding.
uEach time the ignition switch is turned to the
ON position, the ABS function on both
wheels will automatically be turned on.
To turn off the ABS function on the rear
wheel
aStop the vehicle.
bPress and hold the rear ABS switch until the
rear ABS OFF indicator starts flashing, then
release the switch while the indicator is
flashing.
uThe rear ABS OFF indicator is on, when
the ABS function on the rear wheel is
turned off.
uThe ABS function on the rear wheel
remains on, if the switch is released after
indicator stops flashing.
To turn on the ABS function on both
wheels
aStop the vehicle.
bPress and hold the rear ABS switch until the
rear ABS OFF indicator is turned off, or turn
the ignition switch to the OFF position and
the ON position.
Operation Guide
29
ABS function on
both wheels is on.
ABS function on
rear wheel is off.
Rear ABS
switch
Starting the Engine
Start your engine using the following procedure,
regardless of whether the engine is cold or warm.
NOTICE
•If the engine does not start within 5 seconds,
turn the ignition switch to the OFF position
and wait 10 seconds before trying to start
the engine again to recover battery voltage.
•
Extended fast idling and revving the engine can
damage the engine, and the exhaust system.
•
The engine will not start if the throttle is fully open.
aMake sure the engine stop switch is in the
(Run) position.
bTurn the ignition switch to the ON position.
cShift the transmission to Neutral (
N
indicator to come on). Alternatively, pull in
the clutch lever to start your vehicle with the
transmission in gear so long as the side
stand is raised.
dPress the start button with the throttle
completely closed.
If the engine does not start:
aOpen the throttle fully and press the start
button for 5 seconds.
bRepeat the normal starting procedure.
cIf the engine starts, open the throttle slightly
if idling is unstable.
dIf the engine does not start, wait 10 seconds
before trying steps & again.a b
#
If Engine Will Not Start (P.88)
Operation Guide
30
Shifting Gears
Your vehicle transmission has 6 forward
gears in a one-down, five-up shift pattern.
If you put the vehicle in gear with the side
stand down, the engine will shut off.
#
Recommended Shift Points
Shifting Up
From 1st to 2nd 12 mph (20 km/h)
From 2nd to 3rd 19 mph (30 km/h)
From 3rd to 4th 25 mph (40 km/h)
From 4th to 5th 31 mph (50 km/h)
From 5th to 6th 37 mph (60 km/h)
Shifting Down
From 6th to 5th 28 mph (45 km/h)
From 5th to 4th 22 mph (35 km/h)
From 4th to 3rd 16 mph (25 km/h)
NOTICE
Improper shifting can damage the engine,
transmission, and drive train. Also, coasting or
towing the vehicle for long distances with the
engine off can damage the transmission.
Operation Guide
31
2
3
4
5
6
1
N
Refueling
Do not fill with fuel above the level plate.
Fuel type: Unleaded gasoline only
Recommended fuel octane number:
Pump Octane Number (PON) 86 or higher.
Tank capacity: 2.67 US gal (10.1 L)
#
Refueling and Fuel Guidelines (P.14)
Opening the Fuel Fill Cap
Open the lock cover, insert the ignition key,
and turn it clockwise to open the fuel fill cap.
Closing the Fuel Fill Cap
aAfter refueling, push the fuel fill cap closed
until it locks.
bRemove the key and close the lock cover.
uThe key cannot be removed if the fuel fill
cap is not locked.
3WARNING
Gasoline is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
•Stop the engine, and keep heat,
sparks, and flame away.
•Handle fuel only outdoors.
•Wipe up spills immediately.
Operation Guide
32
Ignition key
Level plate
Fuel fill cap
Lock cover
Storage Equipment
Helmet Holder
The helmet holder is located on the left side
of the vehicle.
When hanging two helmets, use the helmet
set wire.
u
The helmet set wire is in the tool kit. (P.34)
#
Unlocking
Open the lock cover, insert the ignition key
and turn it counterclockwise.
#
Locking
aHang your helmet on the holder pin and
push it in to lock.
bRemove the key and close the lock cover.
uUse the helmet holder only when parked.
3WARNING
Riding with a helmet attached to the
holder can interfere with the rear wheel
or suspension and could cause a crash
in which you can be seriously hurt or
killed.
Use the helmet holder only while
parked. Do not ride with a helmet
secured by the holder.
Operation Guide
33
Continued
Pin Ignition key
Helmet holder
Lock
cover
Helmet D-rings
Helmet set wire
Document Bag
The document bag is located under the seat.
#
Removing the Seat (P.56)
Tool Kit
The tool kit is stored in the tool box located
on the left side of the vehicle.
uInsert the ignition key and turn it clockwise
to open the tool box.
Operation Guide
34
Storage Equipment (Continued)
Document bag
Tool box
Tool kit
Ignition
key
Importance of Maintenance ........................... P. 36
Maintenance Schedule..................................... P. 38
Maintenance Record......................................... P. 41
Maintenance Fundamentals ........................... P. 42
Removing & Installing Body Components.. P. 55
Battery.................................................................... P. 55
Seat ......................................................................... P. 56
Side Cover............................................................. P. 57
Under Cowl ...........................................................P. 58
Spark Plug ........................................................... P. 59
Spark Arrester .................................................... P. 62
Engine Oil ............................................................ P. 64
Air Cleaner........................................................... P. 68
Coolant.................................................................P. 69
Brakes................................................................... P. 71
Side Stand ........................................................... P. 74
Drive Chain..........................................................P. 75
Wheels..................................................................P. 80
Clutch ...................................................................P. 81
Throttle ................................................................ P. 84
Crankcase Breather ........................................... P. 85
Other Adjustments............................................ P. 86
Adjusting the Headlight Aim ............................ P. 86
Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully
before attempting any maintenance. Refer to “Specifications” for service data.
An optional larger tool kit may be available.
Check with your Honda dealer's parts department.
Maintenance
Importance of Maintenance
Importance of Maintenance
Keeping your vehicle well-maintained is
absolutely essential to your safety and to
protect your investment, obtain maximum
performance, avoid breakdowns, and reduce air
pollution. Maintenance is the owner's
responsibility. Be sure to inspect your vehicle
before each ride, and perform the periodic
checks specified in the Maintenance Schedule.
2P. 38
3WARNING
Improperly maintaining your vehicle or
failing to correct a problem before you
ride can cause a crash in which you can
be seriously hurt or killed.
Always follow the inspection and
maintenance recommendations and
schedules in this owner's manual.
For information about the exhaust emission and
noise emission requirements of the U.S.
Environmental Protection Agency (EPA), the
California Air Resources Board (CARB), and the
Environment and Climate Change Canada
(ECCC). P. 1172
USA
Maintenance, replacement or repair of the
emission control devices and systems may
be performed by any vehicle repair
establishment or individual using parts
that are certified to EPA standards.“ ”
Maintenance
36
Maintenance Safety
Always read the maintenance instructions
before you begin each task, and make sure that
you have the tools, parts, and skills required.
We cannot warn you of every conceivable
hazard that can arise in performing
maintenance. Only you can decide whether or
not you should perform a given task.
Follow these guidelines when performing
maintenance.
●Stop the engine and remove the key.
●Place your vehicle on a firm, level surface
using the side stand to provide support.
●Allow the engine, muffler, brakes, and other
high-temperature parts to cool before
servicing as you can get burned.
●Run the engine only when instructed, and
do so in a well-ventilated area.
Importance of Maintenance
Maintenance
37
Maintenance Schedule
The maintenance schedule specifies the
maintenance requirements necessary to ensure
safe, dependable performance, and proper
emission control.
Maintenance work should be performed in
accordance with Honda's standards and
specifications by properly trained and equipped
technicians. Your dealer meets all of these
requirements. All scheduled maintenance is
considered a normal owner operating cost and
will be charged to you by your dealer. Keeping
an accurate maintenance record will help
ensure your vehicle is properly maintained.
2P. 41
Make sure whoever performs the scheduled
maintenance completes the maintenance
record. Retain all service documents. If you sell
your vehicle, these service documents should
be transferred with the vehicle to the new
owner.
Maintenance
38
Items
Frequency*1
Regular
Replace
Refer to
page
× 1,000 mi 0.6 4 8 12 16 20 24
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4
Emission-related Items
Fuel Line –
Throttle Operation 84
Air Cleaner*2 54, 68
Crankcase Breather*3 85
Spark Plug
Every 16,000 mi (25,600 km): Every 32,000 mi (51,200 km):
59
Valve Clearance –
Engine Oil 1 Year 66
Engine Oil Filter 66
Engine Idle Speed –
Radiator Coolant*7 3 Years 69
Cooling System –
Secondary Air Supply System –
Evaporative Emission Control System*4 –
Maintenance Level Maintenance Legend
: Intermediate. We recommend service by your
dealer, unless you have the necessary tools and are
mechanically skilled.
Procedures are provided in an official Honda Service
Manual ( P. 1232).
:
:
:
:
Inspect (clean, adjust, lubricate, or replace, if necessary)
Lubricate
Replace
Clean
: Technical. In the interest of safety, have your vehicle
serviced by your dealer.
Maintenance Schedule
Maintenance
39
Continued
Items
Frequency*1
Regular
Replace
Refer to
page
× 1,000 mi 0.6 4 8 12 16 20 24
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4
Non-Emission-Related Items
Drive Chain*5 Every 600 mi (1,000 km): 75
Drive Chain Slider 79
Brake Fluid*7 2 Years 71
Brake Pads Wear 72
Brake System 42
Brake light Switch 73
Headlight Aim 86
Clutch System 81
Side Stand 74
Suspension –
Spark Arrester*6 62
Nuts, Bolts, Fasteners*5 –
Wheels/Tires*5 52, 80
Steering Head Bearings –
Notes:
*1 : At higher odometer reading, repeat at the
frequency interval established here.
*4
*5
:
:
50 STATE (meets California)
Service more frequently when riding OFF-ROAD.
*2 : Service more frequently when riding in unusually
wet or dusty areas.
*6
*7
:
:
USA only.
Replacement requires mechanical skill.
*3 : Service more frequently when riding in rain or at full
throttle.
Maintenance Schedule
Maintenance
40
Maintenance Record
Distance Odometer Date Performed By: Notes
600 miles (1,000 km)
4,000 miles (6,400 km)
8,000 miles (12,800 km)
12,000 miles (19,200 km)
16,000 miles (25,600 km)
20,000 miles (32,000 km)
24,000 miles (38,400 km)
28,000 miles (44,800 km)
32,000 miles (51,200 km)
36,000 miles (57,600 km)
40,000 miles (64,000 km)
44,000 miles (70,400 km)
48,000 miles (76,800 km)
52,000 miles (83,200 km)
56,000 miles (89,600 km)
60,000 miles (96,000 km)
64,000 miles (102,400 km)
68,000 miles (108,800 km)
Maintenance
41
Maintenance Fundamentals
Pre-ride Inspection
To ensure safety, it is your responsibility to
perform a pre-ride inspection and make sure
that any problem you find is corrected. A pre-
ride inspection is a must, not only for safety, but
because having a breakdown, or even a flat tire,
can be a major inconvenience.
Before riding on-road, or returning to
pavement after riding off-road, take a few
moments to walk around your vehicle and look
for any loose parts or anything that appears
unusual.
Also check the following.
●Tire tread wear and air pressures are within
limits. P. 522
●Lights, horn, and turn signals operate
normally.
●Check the condition of the drive chain.
Adjust slack and lubricate as needed. P. 502
Check the following items if you are carrying a
passenger or cargo:
●Combined weight is within load limits.
2P. 129
●Cargo is secured properly.
Check the following items after you get on your
vehicle:
●Throttle action moves smoothly without
binding. P. 842
●Brake lever and pedal operate normally.
●Check the fuel level and refuel when
needed. P. 14, P. 322 2
●Engine stop switch functions properly.
2P. 26
Maintenance
42
Check the following items at regular intervals:
●Oil level is between the upper and lower
level marks. P. 642
●Brake fluid level is
Front: above the LOWER level mark. P. 712
Rear: between the UPPER and LOWER level
marks. P. 712
●Engine coolant level is between the UPPER
and LOWER level marks. P. 692
●Side stand functions properly. 2P. 74
Before riding off-road check all of the preceding
plus the following:
●Make sure spokes are tight. Check the rims
for any damage. P. 802
●Oil level is between the upper and lower
marks. P. 642
●Check the fuel level and refuel when
needed. P. 14, P. 322 2
●Be sure the fuel fill cap is securely fastened.
2P. 32
●Clutch lever operates smoothly. Adjust
freeplay if necessary. P. 812
●Check for loose cables and other parts, and
anything that appears abnormal.
●Use a wrench to check the tightness of all
accessible nuts, bolts and fasteners.
Maintenance Fundamentals
Maintenance
43
Tires and wheels Check the air pressure ( P. 52), examine tread for wear and damage2
( P. 522), and check the wheels for damage.
Fluid levels Check the engine oil level ( P. 64), engine coolant level ( P. 69), and2 2
brake fluid level ( P. 71).2
Lights Check that the headlight, brake light, taillight, turn signals and license plate
light are working properly.
Controls Check the freeplay of the clutch lever ( P. 81) and throttle grip ( P. 84).2 2
Drive chain Check the slack ( P. 75), adjust the slack ( P. 76), and lubricate ( P. 51)2 2 2
as needed.
Fuses Check that you have a full supply of spare fuses.
Nuts & bolts Check the major nuts and bolts, and tighten as needed.
Crankcase Breather
Service the crankcase breather more frequently if your vehicle is ridden in
the rain or often at full throttle. Service the breather if you can see
deposits in the transparent section of the drain tube ( P. 85).2
Periodic Checks
You should also perform other periodic
maintenance checks at least once a month
regardless of how often you ride, or more often
if you ride frequently.
Also, check the odometer reading against the
Maintenance Schedule and perform all
maintenance that is due. P. 382
Maintenance Fundamentals
Maintenance
44
Replacing Parts
Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety.
When ordering colored components, specify
the model name, color, and code mentioned on
the color label.
The color label is attached to the left side of the
front frame.
3WARNING
Installing non-Honda parts may make
your vehicle unsafe and cause a crash in
which you can be seriously hurt or
killed.
Always use Honda Genuine Parts or
equivalents that have been designed
and approved for your vehicle.
Maintenance Fundamentals
Maintenance
45
Color label
Battery
Your vehicle has a maintenance-free type
battery. You do not have to check the battery
electrolyte level or add distilled water. Clean the
battery terminals if they become dirty or
corroded.
Do not remove the battery cap seals. There is
no need to remove the cap when charging.
NOTICE
An improperly disposed of battery can be
harmful to the environment and human health.
Always confirm local regulations for proper
battery disposal instruction.
#
What to do in an emergency
If any of the following occur, immediately see
your doctor.
●Electrolyte splashes into your eyes:
u
Wash your eyes repeatedly with cool
water for at least 15 minutes. Using water
under pressure can damage your eyes.
●
Electrolyte splashes onto your skin:
u
Remove affected clothing and wash your
skin thoroughly using water.
●
Electrolyte splashes into your mouth:
u
Rinse mouth thoroughly with water, and
do not swallow.
3WARNING
The battery gives off explosive
hydrogen gas during normal operation.
A spark or flame can cause the battery
to explode with enough force to kill or
seriously hurt you.
Wear protective clothing and a face
shield, or have a skilled mechanic do
the battery servicing.
WARNING: Battery posts, terminals, and related
accessories contain lead and lead compounds.
Wash your hands after handling.
Maintenance Fundamentals
Maintenance
46
Continued
#
Cleaning the Battery Terminals
1.
Remove the battery. P. 552
2.
If the terminals are starting to corrode and
are coated with a white substance, wash
with warm water and wipe clean.
3.
If the terminals are heavily corroded, clean
and polish the terminals with a wire brush or
sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with another
maintenance-free battery of the same type.
#
Charging
If you use electrical accessories that drain the
battery or you do not ride frequently, we
recommend that you charge the battery every
30 days using a charger designed specifically for
your Honda, which can be purchased from your
dealer. Read the information that came with
your battery charger and follow the instructions
on the battery. Avoid using an automobile-type
battery charger, as these can overheat a
motorcycle battery and cause permanent
damage.
Make sure the ignition switch is in the OFF
position before charging the battery.
NOTICE
Improper charging can damage the battery. If
you can’t charge the battery or it appears unable
to hold a charge, contact your dealer.
Maintenance Fundamentals
Maintenance
47
NOTICE
Jump starting using an automobile battery can
damage your vehicle's electrical system and is
not recommended. Bump starting is also not
recommended.
NOTICE
Installing non-Honda electrical accessories can
overload the electrical system, discharging the
battery and possibly damaging the system.
Fuses
Fuses protect the electrical circuits on your
vehicle. If something electrical on your vehicle
stops working, check for and replace any blown
fuses. P. 1022
#
Inspecting and Replacing Fuses
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
ratings, see “Specifications.” P. 1312
NOTICE
Replacing a fuse with one that has a higher rating greatly
increases the chance of damage to the electrical system.
If a fuse fails repeatedly, you likely have an
electrical fault. Have your vehicle inspected by
your dealer.
Maintenance Fundamentals
Maintenance
48
Blown fuse
Engine Oil
Engine oil consumption varies and oil quality
deteriorates according to riding conditions and
time elapsed.
Check the engine oil level regularly, and add the
recommended engine oil if necessary. Dirty oil or
old oil should be changed as soon as possible.
#
Selecting the Engine Oil
For recommended engine oil, see
“Specifications.” P. 1302
If you use non-Honda engine oil, check the
label to make sure that the oil satisfies all of the
following standards:
●JASO T 903 standard *1
: MA
●SAE standard *2: 10W-30
●API classification*3: SG or higher
*1. The JASO T 903 standard is an index for engine
oils for 4-stroke motorcycle engines. There are
two classes: MA and MB. For example, the
following label shows the MA classification.
*2. The SAE standard grades oils by their viscosity.
*3. The API classification specifies the quality and
performance rating of engine oils. Use SG or
higher oils, excluding oils marked as “Energy
Conserving” or “Resource Conserving” on the
circular API service symbol.
Maintenance Fundamentals
Maintenance
49
Oil code
Oil classification
Not recommended Recommended
Brake Fluid
Do not add or replace brake fluid, except in an
emergency. Use only fresh brake fluid from a
sealed container. If you do add fluid, have the
brake system serviced by your dealer as soon as
possible.
NOTICE
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT 3 or DOT 4 Brake Fluid or
equivalent
3WARNING
Clean filler cap before removing. Use
only DOT 3 or DOT 4 fluid from a
sealed container.
Drive Chain
The drive chain must be inspected and
lubricated regularly. Inspect the chain more
frequently if you often ride on bad roads, ride at
high speed, or ride with repeated fast
acceleration. P. 752
If the chain does not move smoothly, makes
strange noises, has damaged rollers, has loose
pins, has missing O-rings, or kinks, have the
chain inspected by your dealer.
Also inspect the drive sprocket and driven
sprocket. If either has worn or damaged teeth,
have the sprocket replaced by your dealer.
Maintenance Fundamentals
Maintenance
50
Normal
(GOOD)
Worn
(REPLACE)
Damaged
(REPLACE)
Continued
NOTICE
Use of a new chain with worn sprockets will cause
rapid chain wear.
#
Cleaning and Lubricating
After inspecting the slack, clean the chain and
sprockets while rotating the rear wheel. Use a
dry cloth with chain cleaner designed
specifically for O-ring chains, or neutral
detergent. Use a soft brush if the chain is dirty.
After cleaning, wipe dry and lubricate with the
recommended lubricant.
Recommended lubricant:
Pro Honda HP Chain Lube or equivalent
Do not use a steam cleaner, a high pressure
cleaner, a wire brush, volatile solvent such as
gasoline and benzene, abrasive cleaner, chain
cleaner or lubricant NOT designed specifically
for O-ring chains as these can damage the
rubber O-ring seals.
Avoid getting lubricant on the brakes or tires.
Avoid applying excess chain lubricant to prevent
spray onto your clothes and the vehicle.
Recommended Coolant
Pro Honda HP Coolant is a pre-mixed solution
of antifreeze and distilled water.
Concentration:
50% antifreeze and 50% distilled water
A concentration of antifreeze below 40% will
not provide proper corrosion and cold
temperature protection.
A concentration of up to 60% will provide better
protection in colder climates.
Maintenance Fundamentals
Maintenance
51
NOTICE
Using coolant not specified for aluminum engines
or tap/mineral water can cause corrosion.
Crankcase Breather
Service more frequently when riding in rain, at
full throttle, or after the vehicle is washed or
overturned. Service if the deposit level can be
seen in the transparent section of the drain
tube.
If the drain tube overflows, the air filter may
become contaminated with engine oil causing
poor engine performance. P. 852
Tires (Inspecting/Replacing)
#
Checking the Air Pressure
Visually inspect your tires and use an air
pressure gauge to measure the air pressure
before each off-road ride and whenever you
return to pavement after riding off-road. If you
only ride on pavement, check the pressure at
least once a month or any time you think the
tires look low. Always check air pressure when
your tires are cold.
If you decide to adjust the tire pressure for a
particular off-road riding condition, make
changes a little at a time.
#
Inspecting for Damage
Inspect the tires for
cuts, slits, or cracks that
exposes fabric or
cords, or nails or other
foreign objects
embedded in the side
of the tire or the tread.
Also inspect for any unusual bumps or bulges in
the side walls of the tires.
Maintenance Fundamentals
Maintenance
52
#
Inspecting for Abnormal Wear
Inspect the tires for
signs of abnormal wear
on the contact surface.
#
Inspecting Tread Depth
Inspect the tread wear indicators. If they
become visible, replace the tires immediately.
For safe riding, you should replace the tires
when the minimum tread depth is reached.
#
Inspecting Rims and Valve Stems
Inspect the rims for damage and loose spokes.
Also inspect the valve stems for their positions.
A tilted valve stem indicates the tube is slipping
inside the tire or the tire is slipping on the rim.
See your dealer.
3WARNING
Riding on tires that are excessively worn
or improperly inflated can cause a crash
in which you can be seriously hurt or
killed.
Follow all instructions in this owner's
manual regarding tire inflation and
maintenance.
Maintenance Fundamentals
Maintenance
53
Continued
Wear indicator
location mark
or TWI
Have your tires replaced by your dealer.
For recommended tires, air pressure and
minimum tread depth, see “Specifications.”
2P. 130
Follow these guidelines whenever you replace
tires.
●Use the recommended tires or equivalents
of the same size, construction, speed rating,
and load range.
●Remember to replace the inner tube
whenever you replace a tire. The old tube
will probably be stretched, and it could fail if
installed in a new tire.
3WARNING
Installing improper tires on your vehicle
can adversely affect handling and
stability, and can cause a crash in which
you can be seriously hurt or killed.
Always use the size and type of tires
recommended in this owner's manual.
Air Cleaner
This vehicle is equipped with a viscous type air
cleaner element which cannot be cleaned with
compressed air or otherwise without degrading
its performance.
If the filter becomes dirty, replace it with a new
one.
Maintenance Fundamentals
Maintenance
54
Removing & Installing Body Components
Battery
#
Removal
Make sure the ignition switch is in the OFF
position.
1.
Remove the left side cover. P. 572
2.
Remove the bolts.
3.
Remove the battery holder.
4.
Disconnect the negative terminal from-
the battery.
5.
Disconnect the positive terminal from+
the battery.
6.
Remove the battery taking care not to
drop the terminal nuts.
#
Installation
Install the parts in the reverse order of
removal. Always connect the positive +
terminal first. Make sure that bolts and nuts
are tight.
Make sure the clock information is correct
after the battery is reconnected. P. 222
For proper handling of the battery, see
“Maintenance Fundamentals.” P. 462
“Battery Goes Dead.” P. 982
Maintenance
55
Negative terminal
Positive terminal
Bolts
Battery Battery holder
Seat
#
Removal
1.
Remove the hook bolts and collars.
2.
Pull the seat back and up.
#
Installation
1.
Align the recess with the tab and insert
the prongs into the front stay and rear
stays.
2.
Install the collars onto the hook bolts.
Tighten the hook bolts.
Torque: 15 lbf·ft (21 N·m, 2.1 kgf·m)
Removing & Installing Body Components uSeat
Maintenance
56
Hook bolt
Prongs
Hook bolt
Collar
Tab
Recess
Front stay
Seat
Rear stays
Collar
Side Cover
#
Removal
1.
Left
Open the tool box. P. 342
2.
Remove the bolts.
3.
Remove the prongs from the grommets.
4.
Remove the side cover.
#
Installation
Install the parts in the reverse order of
removal.
Removing & Installing Body Components uSide Cover
Maintenance
57
Right Left
Grommets
Prongs
Tool box
Bolt
Bolt
Left side cover
Grommets
Bolt
Right side cover
Prongs
Bolt
Under Cowl
#
Removal
1.
Remove the bolts and front under cowl.
2.
Remove the bolts and washers on rear
under cowl.
3.
Remove the rear under cowl.
#
Installation
Install the parts in the reverse order of
removal.
Removing & Installing Body Components uUnder Cowl
Maintenance
58
Front Side
Front under cowlBolts
Rear Side
Bolts and washers
Rear under cowl
Spark Plug
Checking Spark Plug
For the recommended spark plug, see
“Specifications.” P. 1302
Use only the recommended type of spark
plug in the recommended heat range.
NOTICE
Using a spark plug with an improper heat range
can cause engine damage.
This vehicle uses the spark plug that have an
iridium coated center electrode.
Be sure to observe the following when
servicing the spark plug.
●Do not clean the spark plug. If an
electrode is contaminated with
accumulated objects or dirt, replace the
spark plug with a new one.
●To check the spark plug gap, use only a
“wire-type feeler gauge.” To prevent
damaging the iridium coating of the
center electrode, never use a “leaf-type
feeler gauge.”
●Do not adjust the spark plug gap. If the
gap is out of specification, replace the
spark plug with a new one.
1.
Disconnect the spark plug cap from the
spark plug.
2.
Clean any dirt from around the spark plug
base.
3.
Remove the spark plug using a suitable
spark plug wrench.
Maintenance
59
Continued
4.
Inspect the electrodes and center
porcelain for deposits, erosion or carbon
fouling.
uIf the erosion or deposit is heavy,
replace the plug.
5.
Make sure that a 1.0 mm wire-type feeler
gauge cannot be inserted between the
spark plug gap. If the gauge fits in the
gap, replace the plug with a new one.
6.
Make sure the plug washer is in good
condition.
7.
Install the spark plug. With the plug
washer attached, thread the spark plug in
by hand to prevent cross-threading.
Spark Plug uChecking Spark Plug
Maintenance
60
Spark plug cap
Spark plug gap
8.
Tighten the spark plug:
●If the old plug is good:
1/8 turn after it seats.
●If installing a new plug, tighten it twice
to prevent loosening:
a) First, tighten the plug:
1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.
NOTICE
An improperly tightened spark plug can damage
the engine. If a plug is too loose, a piston may be
damaged. If a plug is too tight, the threads may
be damaged.
9.
Install the parts in the reverse order of
removal.
uWhen reinstalling the spark plug cap,
take care to avoid pinching any cables
or wires.
Spark Plug uChecking Spark Plug
Maintenance
61
Spark Arrester
Cleaning the Spark Arrester
Regular servicing prevents carbon buildup
(which can diminish engine performance)
and also complies with USDA regulations for
regular maintenance to assure proper
function. The spark arrester prevents random
sparks from the combustion process in your
engine from reaching the environment.
1.
Allow the engine and muffler to cool.
2.
Remove the right side cover. P. 572
3.
Remove the muffler cover bolts and
muffler cover from the muffler.
4.
Remove the tail cap cover bolts and tail
cap cover from the muffler.
Maintenance
62
Spark arrester
mounting bolts
Spark arrester
Gasket
Muffler cover bolts
Muffler cover
Tail cap
cover bolts
Tail cap cover
5.
Remove the spark arrester mounting
bolts, spark arrester and gasket from the
muffler.
6.
Use a brush to remove carbon deposits
from the spark arrester screen. Be careful
to avoid damaging the spark arrester
screen. The spark arrester must be free of
breaks and holes. Replace, if necessary.
Check the gasket. Replace, if necessary.
7.
Install the gasket and the spark arrester,
and tighten the spark arrester mounting
bolts.
Torque: 6.6 lbf·ft (9.0 N·m, 0.9 kgf·m)
8.
Install the tail cap cover and tighten the
tail cap cover bolts.
Torque: 3.9 lbf·ft (5.25 N·m, 0.5 kgf·m)
9.
Install the muffler cover and tighten the
muffler cover bolts.
Torque: 1.1 lbf·ft (1.5 N·m, 0.2 kgf·m)
10.
Install the right side cover. P. 572
Spark Arrester uCleaning the Spark Arrester
Maintenance
63
Spark arrester screen
Engine Oil
Checking the Engine Oil
1.
If the engine is cold, idle the engine for 3
to 5 minutes.
2.
Turn the ignition switch to the OFF
position and wait for 2 to 3 minutes.
3.
Place your vehicle in an upright position
on a firm, level surface.
4.
Check that the oil level is between the
upper level and lower level marks on the
oil level inspection window.
Maintenance
64
Oil fill cap
Oil level
inspection
window
Upper level
mark
Lower level
mark
Adding Engine Oil
If the engine oil is below or near the lower
level mark, add the recommended engine oil.
2 2P. 49, P. 130
1.
Remove the oil fill cap. Add the
recommended oil until it reaches the
upper level mark.
uPlace your vehicle in an upright
position on a firm, level surface when
checking the oil level.
uDo not overfill above the upper level
mark.
uMake sure no foreign objects enter the
oil filler opening.
uWipe up any spills immediately.
2.
Securely reinstall the oil fill cap.
NOTICE
Overfilling with oil or operating with insufficient
oil can cause damage to your engine. Do not mix
different brands and grades of oil. They may
affect lubrication and clutch operation.
For the recommended oil and oil selection
guidelines, see “Maintenance Fundamentals.”
2P. 49
Engine Oil uAdding Engine Oil
Maintenance
65
Changing Engine Oil & Filter
Changing the oil and filter requires special
tools. We recommend that you have your
vehicle serviced by your dealer.
Use a new Honda Genuine oil filter or
equivalent specified for your model.
NOTICE
Using the wrong oil filter can result in serious
damage to the engine.
1.
Remove the under cowl. P. 582
2.
If the engine is cold, idle the engine for 3
to 5 minutes.
3.
Turn the ignition switch to the OFF
position and wait for 2 to 3 minutes.
4.
Place your vehicle on a firm, level surface.
5.
Place a drain pan under the drain bolt.
6.
Remove the oil fill cap, drain bolt, and
sealing washer to drain the oil.
7.
Remove the oil filter cover, oil filter, spring
and gasket by removing the oil filter cover
bolts.
uDiscard the oil and oil filter at an
approved recycling center.
Engine Oil uChanging Engine Oil & Filter
Maintenance
66
Sealing washer
Drain bolt
8.
Install a new oil filter with the “OUT-SIDE”
mark facing out.
9.
Install the spring into the oil filter cover,
and then install a new gasket and oil filter
cover by tightening the oil filter cover bolts.
Torque: 7 lbf·ft (10 N·m, 1.0 kgf·m)
10.
Install a new sealing washer onto the
drain bolt. Tighten the drain bolt.
Torque: 18 lbf·ft (24 N·m, 2.4 kgf·m)
11.
Fill the crankcase with the recommended
oil ( P. 49, P. 130) and install the oil fill2 2
cap.
Required oil
When changing oil & engine oil
filter:
1.6 US qt (1.5 L)
When changing oil only:
1.5 US qt (1.4 L)
12.
Check the oil level. P. 642
13.
Check that there are no oil leaks.
14.
Install the under cowl. P. 582
NOTICE
Improper installation of the oil filter can result in
serious damage to the engine.
Engine Oil uChanging Engine Oil & Filter
Maintenance
67
Spring
Oil filter cover bolts
Oil filter
Gasket
“OUT-SIDE” mark
Oil filter cover
Air Cleaner
Changing Air Cleaner Element
Use a new Honda Genuine air cleaner
element or an equivalent specified for your
vehicle.
NOTICE
Using the wrong air cleaner element may cause
premature engine wear or performance
problems.
1.
Remove the right side cover. P. 572
2.
Remove the air cleaner housing cover by
removing the screws.
3.
Release the tabs and pull out the air
cleaner element.
4.
Install the new air cleaner element.
uMake sure the air cleaner element is
installed securely.
5.
Install the parts in the reverse order of
removal.
Maintenance
68
Air cleaner element
Tabs
Screws
Air cleaner
housing cover
Screws
Coolant
Checking the Coolant
Check the coolant level in the reserve tank
while the engine is cold.
1.
Place your vehicle on a firm, level surface.
2.
Hold your vehicle in an upright position.
3.
Check that the coolant level is between
the UPPER level and LOWER level marks
on the reserve tank.
If the coolant level is dropping noticeably or
the reserve tank is empty, you likely have a
serious leak. Have your vehicle inspected by
your dealer.
Maintenance
69
UPPER level mark
LOWER level markReserve tank
Reserve tank cap
Adding Coolant
If the coolant level is below the LOWER level
mark, add the recommended coolant
( P. 51) until the level reaches the UPPER2
level mark.
Add fluid only from the reserve tank cap and
do not remove the radiator cap.
1.
Remove the reserve tank cap and add
fluid while monitoring the coolant level.
uDo not overfill above the UPPER level
mark.
uMake sure no foreign objects enter the
reserve tank opening.
2.
Securely reinstall the reserve tank cap.
3WARNING
Removing the radiator cap while the
engine is hot can cause the coolant to
spray out, potentially scalding you.
Always let the engine and radiator cool
down before removing the radiator cap.
Changing Coolant
Have your dealer change the coolant unless
you have the proper tools and are
mechanically qualified.
Coolant uAdding Coolant
Maintenance
70
Brakes
Checking Brake Fluid
1.
Place your vehicle in an upright position
on a firm, level surface.
2.
Front
Check that the brake fluid reservoir
is horizontal and that the fluid level is
above the LOWER level mark.
Rear
Check that the brake fluid reservoir
is horizontal and that the fluid level is
between the LOWER level and UPPER
level marks.
If the brake fluid level in either reservoir is
below the LOWER level mark or the brake
lever and pedal freeplay becomes excessive,
inspect the brake pads for wear.
If the brake pads are not worn, you most
likely have a leak. Have your vehicle
inspected by your dealer.
Maintenance
71
Front brake fluid reservoir
LOWER level mark
UPPER level mark
LOWER level mark
Rear brake fluid reservoir
Front Rear
Adjusting the Brake Light
Switch
Check the operation of the brake light switch.
Hold the brake light switch and turn the
adjusting nut in the direction A if the switch
operates too late, or turn the nut in the
direction B if the switch operates too soon.
Brakes uAdjusting the Brake Light Switch
Maintenance
73
Brake light switch
Adjusting nut
B
A
Produktspecifikationer
| Varumärke: | Honda |
| Kategori: | Motor |
| Modell: | Rally CRF300L (2020) |
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