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Models
Upright S-Series
Commercial Series
Refrigerated Kitchen Equipment
Service Manual
Number: 73207
Issued: 8-3-2015
Revised: 6-24-2016
hoshizakiamerica.com
2
WARNING
Only qualied service technicians should install and service the appliance. To
obtain the name and phone number of your local Hoshizaki Certied Service
Representative, visit www.hoshizaki.com. No service should be undertaken until
the technician has thoroughly read this Service Manual. Failure to service and
maintain the appliance in accordance with this manual will adversely affect safety,
performance, component life, and warranty coverage. Proper installation is the
responsibility of the installer. Product failure or property damage due to improper
installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the
service and maintenance of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, send an e-mail message, or write to the Hoshizaki Technical
Support Department for assistance.
Phone: 1-800-233-1940; (770) 487-2331
Fax: 1-800-843-1056; (770) 487-3360
E-mail: techsupport@hoshizaki.com
HOSHIZAKI AMERICA, INC.
618 Highway 74 South
Peachtree City, GA 30269
Attn: Hoshizaki Technical Support Department
Web Site: www.hoshizaki.com
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
3
IMPORTANT
This manual should be read carefully before the appliance is serviced. Read
the warnings and guidelines contained in this manual carefully as they provide
essential information for the continued safe use, service, and maintenance of the
appliance. Retain this manual for any further reference that may be necessary.
CONTENTS
Important Safety Information 5 .................................................................................................
I. General Information 8 ............................................................................................................
A. Construction 8 ..................................................................................................................
B. Refrigeration Flow Chart ............................................................................................. 10
II. Sequence of Operation and Service Diagnosis ................................................................11
A. Sequence of Operation Flow Charts ............................................................................11
1a. Refrigerator Auxiliary Code F-6 and Earlier ..........................................................11
1b. Refrigerator: Auxiliary Code F-7 and Later ........................................................... 12
2a. Freezer: Auxiliary Code F-7 and Earlier ............................................................... 13
2b. Freezer: Auxiliary Code F-8 and Later ................................................................. 14
B. Service Diagnosis ....................................................................................................... 15
1a. Refrigerator: Auxiliary Code F-6 and Earlier ........................................................ 16
1b. Refrigerator: Auxiliary Code F-7 and Later ........................................................... 19
2a. Freezer: Auxiliary Code F-7 and Earlier 22 ...............................................................
2b. Freezer: Auxiliary Code F-8 and Later 27 .................................................................
C. Control Module Check 32 .................................................................................................
D. Thermistor Check ........................................................................................................ 34
E. Diagnostic Tables ........................................................................................................ 35
III. Controls and Adjustments 37 ...............................................................................................
A. Control Module 37 ............................................................................................................
1. Display Icons 37 ......................................................................................................
2. Display Layout 37 ....................................................................................................
3. Control Module Connections 38 ...............................................................................
B. Temperature ............................................................................................................... 39
1. Default Settings 39 ......................................................................................................
2. Temperature Setpoint ............................................................................................ 39
3. Changing the Temperature Display Scale ( F or C) 39° ° .............................................
C. Defrost 40 ........................................................................................................................
D. Alarm Safeties ............................................................................................................. 41
E. Safety Devices 42 ............................................................................................................
F. Mullion/Perimeter Heater 42 .............................................................................................
IV. Replacement of Components 43 .........................................................................................
A. Service for Refrigerant Lines 43 .......................................................................................
B. Important Notes for Component Replacement 46 ............................................................
C. Door Reversal 46 .............................................................................................................
V. Maintenance 47 ....................................................................................................................
VI. Preparing the Appliance for Periods of Non-Use 48 ............................................................
VII. Disposal 49 .........................................................................................................................
4
VIII. Technical Information .................................................................................................... 50
A. Electrical and Refrigerant Data 50 ...................................................................................
B. Wiring Diagrams .......................................................................................................... 51
1. CR1S-FS/FSL/HS/HSL Auxiliary Code E-5 and Earlier 51 .........................................
2. CR2S-FS/HS Auxiliary Code E-5 and Earlier 52 ........................................................
3. CR1S-FGY/FS/FSL/HS/HSL,
CR2S-FGY/FS/HS/FGY,
CR3S-FS/HS Auxiliary Code E-6 to F-6 53 ................................................................
4. CR1S-FGE/FGECL/FGECR/FS/FSL/HS/HSL,
CR2S-FGE/FS/HS Auxiliary Code F-7 and Later 54 ..................................................
5. CF1S-FS/FSL/HS/HSL Auxiliary Code E-5 and Earlier 55 .........................................
6. CF1S-FS/FSL/HS/HSL Auxiliary Code E-6 to F-7 56 .................................................
7. CF1S-FGE/FGECL/FGECR/FS/HS F-8 and Later 57 .................................................
8. CF2S-FS/HS Auxiliary Code E-5 and Earlier 58 .........................................................
9. CF2S-FS/FSL/HS/HSL Auxiliary Code E-6 to F-7 59 .................................................
10. CF2S-FGE/FGECL/FGECR/FS/FSL/HS/HSL Auxiliary Code F-8 and Later 60 .......
11. CR3S-FS/HS Receptacle Box Connection 61 ...........................................................
5
Important Safety Information
Throughout this manual, notices appear to bring your attention to situations which could
result in death, serious injury, or damage to the appliance or damage to property.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
NOTICE Indicates a situation which could result in damage to the
appliance or property.
IMPORTANT Indicates important information about the use and care of the
appliance.
WARNING
The appliance should be destined only to the use for which it has been expressly
conceived. Any other use should be considered improper and therefore dangerous.
The manufacturer cannot be held responsible for injury or damage resulting from
improper, incorrect, and unreasonable use. Failure to service and maintain the
appliance in accordance with this manual will adversely affect safety, performance,
component life, and warranty coverage.
To reduce the risk of death, electric shock, serious injury, or re, follow basic
precautions including the following:
• Only qualied service technicians should install and service the appliance.
The appliance must be installed in accordance with applicable national, state, and
local codes and regulations.
The appliance requires an independent power supply of proper capacity. Seethe
nameplate for electrical specications. Failure to use an independent power
supply of proper capacity can result in a tripped breaker, blown fuse, or damage
to existing wiring. This could lead to heat generation or re.
To reduce the risk of electric shock, do not touch the plug or power switch with
damp hands.
• Make sure the power switch is in the "OFF" position before plugging in or
unplugging the appliance to reduce the risk of electric shock.
• Before servicing, move the power switch to the "OFF" position. Unplug the
appliance from the electrical outlet.
For 115VAC Models
THE APPLIANCE MUST BE GROUNDED: The appliance is equipped with a
NEMA5-15 three-prong grounding plug to reduce the risk of potential shock
hazards. It must be plugged into a properly grounded, independent 3-prong wall
outlet. If the outlet is a 2-prong outlet, it is your personal responsibility to have a
qualied electrician replace it with a properly grounded, independent 3-prong wall
outlet. Do not remove the ground prong from the plug and do not use an adapter
plug. Failure to follow these instructions may result in death, electric shock, or re.
6
WARNING, continued
For 208-230VAC Models
THE APPLIANCE MUST BE GROUNDED: The appliance is equipped with a
NEMA L14-20 four-prong locking, grounding plug to reduce the risk of potential
shock hazards. It must be plugged into a properly grounded, independent 4-prong
wall outlet. If the outlet is a 3-prong outlet or a 4-prong non-locking outlet, it is your
personal responsibility to have a qualied electrician replace it with a properly
grounded, independent 4-prong locking wall outlet. Do not remove the ground
prong from the plug and do not use an adapter plug. After plugging in, twist the plug
clockwise to lock it into place. Failure to follow these instructions may result in death,
electric shock, or re.
For All Models
The GREEN ground wire in the factory-installed power cord is connected to the
appliance. If it becomes necessary to remove or replace the power cord, be sure to
connect the power cord's ground wire.
• Do not use an extension cord.
• Do not use an appliance with a damaged power cord. The power cord should not
be altered, jerked, bundled, weighed down, pinched, or tangled. Such actions could
result in electric shock or re. To unplug the appliance, be sure to pull the plug, not
the cord, and do not jerk the cord. Before unplugging a 4-prong plug, rotate the plug
counter-clockwise to unlock it.
• Do not splash, pour, or spray water directly onto or into the appliance. This might
cause short circuit, electric shock, corrosion, or failure.
• Do not make any alterations to the appliance. Alterations could result in electric
shock, injury, re, or damage to the appliance.
The appliance is not intended for use by persons (including children) with reduced
physical, sensory, or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
• Children should be properly supervised around the appliance.
• Do not climb, stand, or hang on the appliance or door or allow children or animals to
do so. Do not climb into the appliance or allow children or animals to do so. Death or
serious injury could occur or the appliance could be damaged.
• Be careful not to pinch ngers when opening and closing the door. Be careful when
opening and closing the door when children are in the area.
• Open and close the doors with care. Doors opened too quickly or forcefully may
cause injury or damage to the appliance or surrounding equipment.
• Do not use combustible spray or place volatile orammable substances near the
appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance
could cause harm to individuals or damage to the appliance.
• Do not throw anything onto the shelves or load any single shelf with more than
120lb. (54.5 kg) of product. They might fall off and cause injury.
7
WARNING, continued
• Do not place anything on top of the appliance. Foreign objects or moisture could
enter the appliance and result in electric shock or re.
The appliance is designed only for temporary storage of food. Employ sanitary
methods. Use for any other purposes (for example, storage of chemicals or medical
supplies such as vaccine and serum) could cause deterioration of stored items.
• Do not block air inlets or outlets, otherwise cooling performance may be reduced.
• Do not tightly pack the cabinet. Allow some space between items to ensure good air
ow. Also allow space between items and interior surfaces.
• Do not put warm or hot foods in the cabinet. Let them cool rst, or they will raise the
cabinet temperature and could deteriorate other foods in the cabinet or overload the
appliance.
All foods should be wrapped in plastic lm or stored in sealed containers. Otherwise
foods may dry up, pass their smells onto other foods, cause frost to develop, result
in poor appliance performance, or increase the likelihood of cross-contamination.
Certain dressings and food ingredients, if not stored in sealed containers, may
accelerate corrosion of the evaporator, resulting in failure.
• Do not store items near the air outlet. They might freeze up and crack or break
causing a risk of injury or contamination of other food.
NOTICE
• Protect the oor when moving the appliance to prevent damage to the oor.
• Keep ventilation openings, in the appliance enclosure or in the built-in structure,
clear of obstruction. Do not place anything on top of the appliance. Blockage of
airow could negatively affect performance and damage the appliance.
To prevent deformation or cracks, do not spray insecticide onto the plastic parts or
let them come into contact with oil.
To avoid damage to the gasket, use only the door handle when opening and closing.
8
I. General Information
A. Construction
1. Solid Door Models Condenser Fan Motor
Condenser
Control Module
Front Panel
Door
Door
Gasket
Control Box
Power Switch
Door Lock
Model Shown: CR1S-FS
Light
Compressor
Power Cord
Door Switch
• Evaporator
• Cabinet Thermistor
• Defrost Thermistor
• Evaporator Fan Shroud
Thermostatic Expansion Valve
Condensate Pan
Pressure Relief Valve
Condensate Tube and Spring
9
2. Glass Door Models
Condenser Fan Motor
Condenser
Control Module
Front Panel
Door
Door
Gasket
Control Box
Power Switch
Door Lock
Model Shown: CR2S-FGE
Compressor
Power Cord
• Evaporator
• Cabinet Thermistor
• Defrost Thermistor
• Evaporator Fan Shroud
Thermostatic Expansion Valve
Light Switch
(glass door
models only)
Condensate Pan
Pressure Relief
Valve
Condensate Tube
and Spring
LED Lights
FGE Glass
Door Models
Fluorescent Light Assembly:
FGY Glass Door Models
Fluorescent Light Ballast
Fluorescent
Light Mount
Fluorescent Light
Bulb Guard
Fluorescent Light
Bulb
Model Shown: CR2S-FGE
24VDC Driver
FGE Glass
Door Models
10
Evaporator Fans
(quantity depends on model)
Evaporator
Thermostatic
Expansion Valve
Compressor
Condensate Pan
High-Pressure Switch
Drier
Condenser Fan
Condenser
Defrost
Thermistor
Defrost Heater and
Defrost Thermostat
(freezer only)
Cabinet Thermistor
B. Refrigeration Flow Chart
11
20-min.
minimum
defrost
II. Sequence of Operation and Service Diagnosis
A. Sequence of Operation Flow Charts
1a. Refrigerator Auxiliary Code F-6 and Earlier
3. Cool Down Restart
Refrigerator Auxiliary Code F-6 and Earlier Sequence Flow Chart
Legend:
Comp-compressor
ConFM-condenser fan motor
CTh-cabinet thermistor
DTh-defrost thermistor
EvapFM-evaporator fan motor
1. Startup/Cool Down 2. Cool Down Achieved
Comp energized
ConFM energized
EvapFM energized
CTh in control
Slight
Delay at
Startup CTh cools
to 3°F (1.7°C)
below setpoint.
Factory default
36°F (2°C)
CTh warms
to 3°F (1.7°C)
above
setpoint
4. Defrost
2-hr defrost timer
terminates
EvapFM energized
Comp de-energized
ConFM de-energized
5. Defrost Termination
DTh warms to
40°F (4.4°C) or
1-hr maximum
defrost timer
terminates
Note:
a) EvapFM de-energizes when door is opened on -FS models and
when upper door is opened on -HS models.
b) 2-min. minimum Comp on timer starts when Comp energizes.
c) 2-min. minimum Comp off timer starts when Comp de-energizes.
d) 20-min. minimum defrost time.
e) 1-hr. maximum defrost time.
f) Temperature displayed during defrost.
DTh in control
Power On
EvapFM energized
Comp de-energized
ConFM de-energized
2-min. Comp off
timer starts
EvapFM energized
2-min. Comp on
timer starts
Comp energized
ConFM energized
EvapFM energized
Cycle Steps
12
1b. Refrigerator: Auxiliary Code F-7 and Later
3. Cool Down Restart
1. Startup/Cool Down 2. Cool Down Achieved
CTh in control
Slight
Delay at
Startup CTh cools to
3°F (1.7°C)
below setpoint.
Factory default
33°F (1°C)
CTh warms
to 3°F (1.7°C)
above setpoint
4. Defrost 5. Defrost Termination
Note:
a) EvapFM de-energizes when door is opened on -FS models and when upper door is opened on -HS models.
b) 2-min. minimum Comp on timer starts when Comp energizes.
c) 2-min. minimum Comp off timer starts when Comp de-energizes.
d) 20-min. minimum defrost time.
e) 1-hr. maximum defrost time.
f) Temperature displayed during defrost.
Power on
2-min. Comp off
timer starts
2-min. Comp on
timer starts
2-hr defrost timer
terminates
Legend:
Comp-compressor
ConFM-condenser fan motor
CTh-cabinet thermistor
DTh-defrost thermistor
EvapFM-evaporator fan motor
20-min.
minimum
defrost
DTh in control
DTh warms to
44°F (6.6°C) or
1-hr maximum
defrost timer
terminates
Comp energized
ConFM energized
EvapFM energized
Comp de-energized
ConFM de-energized
EvapFM de-energized
Comp de-energized
ConFM de-energized
EvapFM de-energized
Comp energized
ConFM energized
EvapFM energized
Cycle Steps
Refrigerator Auxiliary Code F-7 and Later Sequence Flow Chart
13
2a. Freezer: Auxiliary Code F-7 and Earlier
Freezer Auxiliary Code F-7 and Earlier Sequence Flow Chart
3. Cool Down Restart
Legend:
Comp-compressor
ConFM-condenser fan motor
CTh-cabinet thermistor
DH-defrost heater
DrH-drain heater
DTh-defrost thermistor
EvapFM-evaporator fan motor
MH-mullion heater
PH-perimeter heater
1. Startup/Cool Down 2. Cool Down Achieved
Comp energized
ConFM energized
EvapFM energized
MH energized
PH energized
CTh in control
Slight
Delay at
Startup
CTh cools to
3°F (1.7°C)
below setpoint.
Factory default
-4°F (-20°C)
CTh warms
to 3°F (1.7°C)
above setpoint
4. Defrost
EvapFM energized
MH energized
PH energized
Comp de-energized
ConFM de-energized
5. Defrost Termination
MH energized
PH energized
DH de-energized
DrH de-energized
After Delay:
Comp energized
ConFM energized
EvapFM energized
DTh warms to 59°F (15°C)
Note:
a) EvapFM de-energizes when door is opened on -FS models and when upper door is opened on -HS models.
b) 2-min. minimum Comp on timer starts when Comp energizes.
c) 2-min. minimum Comp off timer starts when Comp de-energizes.
d) 5-min. minimum defrost time.
e) 1-hr. maximum defrost time.
f) 3-min. Comp/ConFM delay timer starts when defrost termination temperature is met.
g) 7-minute EvapFM delay timer starts when defrost termination temperature is met (3-minute delay timer when defrost initiated manually)
h) 18-minute temperature display delay timer starts when defrost termination temperature is met (15-minute delay timer when defrost
initiated manually).
DTh in control
Power on
DH energized
DrH energized
MH energized
PH energized
Comp de-energized
ConFM de-energized
EvapFM de-energized
2-min. Comp off
timer starts
MH energized
PH energized
2-min. Comp on
timer starts
4-hr. cumulative Comp run
time defrost timer starts
4-hr cumulative Comp run
time defrost timer terminates
14
2b. Freezer: Auxiliary Code F-8 and Later
3. Cool Down Restart
Legend:
Comp-compressor
ConFM-condenser fan motor
CTh-cabinet thermistor
DH-defrost heater
DrH-drain heater
DTh-defrost thermistor
EvapFM-evaporator fan motor
MH-mullion heater
PH-perimeter heater
1. Startup/Cool Down 2. Cool Down Achieved
Comp energized
ConFM energized
DrH energized
EvapFM energized
MH energized
PH energized
CTh in control
Slight
Delay at
Startup
CTh cools to
3°F (1.7°C)
below setpoint.
Factory default
-4°F (-20°C)
CTh warms
to 3°F (1.7°C)
above setpoint
4. Defrost
Comp de-energized
ConFM de-energized
DrH energized
EvapFM de-energized
MH de-energized
PH de-energized
5. Defrost Termination
DH de-energized
DrH energized
After Delay:
Comp energized
ConFM energized
EvapFM energized
MH energized
PH energized
DTh warms to 45°F (7.2°C)
Note:
a) EvapFM de-energizes when door is opened on -FS models and when upper door is opened on -HS models.
b) 2-min. minimum Comp on timer starts when Comp energizes.
c) 2-min. minimum Comp off timer starts when Comp de-energizes.
d) 5-min. minimum defrost time.
e) 1-hr. maximum defrost time.
f) 3-min. Comp/ConFM/MH/PH delay timer starts when defrost termination temperature is met.
g) 7-minute EvapFM delay timer starts when defrost termination temperature is met (3-minute delay timer when defrost initiated manually)
h) 18-minute temperature display delay timer starts when defrost termination temperature is met (15-minute delay timer when defrost
initiated manually).
DTh in control
Power on
DH energized
DrH energized
Comp de-energized
ConFM de-energized
EvapFM de-energized
MH de-energized
PH de-energized
2-min. Comp off
timer starts
2-min. Comp on
timer starts
5-hr. cumulative Comp run
time defrost timer starts
5-hr. cumulative Comp run
time defrost timer terminates
Freezer Auxiliary Code F-8 and Later Sequence Flow Chart
DrH energized
15
B. Service Diagnosis
WARNING
The appliance should be diagnosed and repaired only by qualied service
personnel to reduce the risk of death, electric shock, serious injury, orre.
• Risk of electric shock. Use extreme caution and exercise safe electrical practices.
• Moving parts (e.g., fan blade) can crush and cut. Keep hands clear.
• Make sure all food zones are clean after the appliance is serviced.
NOTICE
This appliance is not intended for outdoor use.
• Normal operating ambient temperature:
– Refrigerators and Solid Door Freezers 45°F to 100°F (7.2°C to 38°C)
– Glass Door Freezers 45°F to 80°F (7.2°C to 27°C)
Operation of the appliance, for extended periods, outside of this normal
temperature range may affect appliance performance.
The appliance must not be located next to ovens, grills, or other high heat
producing equipment.
The appliance must not be located in a corrosive environment.
• Minimum Clearance:
Side RearTop
3" (8 cm) 12" (31 cm) 1" (3 cm)
The diagnostic procedure is a sequence check that allows you to diagnose the electrical
system and components. Before proceeding, check for correct installation and proper
voltage per nameplate. Always choose a neutral (W) to establish a good neutral
connection when checking high voltages. If the display is in alarm, see "III.D. Alarm
Safeties."
IMPORTANT
The maximum allowable voltage variation is ±10 percent of the nameplate rating.
115VAC is used as a reference voltage when checking voltage to components.
Voltage may vary depending on power supply.
1. Factory Default Settings:
a) Temperature Setpoint:
Model Auxiliary Code Temperature Setpoint
Refrigerator F-6 and Earlier 36°F (2°C)
F-7 and Later 33°F (1°C)
Freezer -4°F (-20°C) All
b) Temperature Display Scale: °F.
For further details, see "II.C. Control Module Check" or "III. Controls and Adjustments."
There is a minimum 2-min. Comp on time and 2-min. Comp off time.
16
1) Move the power switch to the "OFF" position.
2) Unplug the appliance from the electrical outlet.
3) Remove the control box cover.
4) Plug the appliance back into the electrical outlet.
5) Move the power switch to the "ON" position.
6) Conrm 115VAC at the power switch. On 3-section models, also conrm proper supply
voltage at the receptacle box (115VAC for refrigerator/208-230VAC for freezer).
1a. Refrigerator: Auxiliary Code F-6 and Earlier
7) –There is a slight delay, cabinet temperature appears on display. Startup/Cool Down
Comp, ConFM, EvapFM, and MH energize. 2-hr defrost timer starts.
a) EvapFMDiagnosis : Conrm EvapFM energizes. If not, conrm doors are closed
and DS engaged. Next, check for 115VAC at DSR #8 (LBU or GY) to DSR #7(W).
If115VAC is not present, check DS continuity. If DS is engaged and contacts are
open, replace DS. If 115VAC is present, check for 115VAC at DSR #4(DBU) to
neutral (W). If115VAC is not present, check for 115VAC at DSR #6(BK or W/BU) to
neutral(W). If 115VAC is present at DSR #6 (BK or W/BU) to neutral (W) and not at
DSR#4(DBU) to neutral (W), replace DSR. If 115VAC is present at DSR #4 (DBU) to
neutral (W), check EvapFM blades for binding and EvapFM continuity.
b) Cabinet Light FGY (FGYCR and FGYCL) Diagnosis : Open the door and conrm
CLS is in the ON position. If not, move CLS to the ON position. CLS turns on. If
CLS does not turn on, check for 115VAC at both CLS (BK) wires to neutral(W). If
115VAC is present at 1 CLS(BK) wire and not at the other, conrm power supply
and continuity of CLS switch. If power supply is ok, check CLS continuity. IfCLS
is engaged and CLS switch is open, replace CLS. If CLS is engaged, contacts are
closed, and 115VAC is present at CLS(BK) and CL is not energized, replace CL.
FS/HS CL Diagnosis: Open the door (upper on HS) and conrm CL is energized.
Ifnot, with the door open, check for 115VAC at DSR #5 (BK) to neutral(W) and DSR
#1 (V or Y) to neutral(W). If115VAC is not present at DSR #5 (BK), conrm power
supply and continuity of power switch. If 115VAC is present at DSR #5 (BK) and not
present at DSR #1 (V or Y), check DS continuity. IfDS is disengaged and contacts
are closed (DSR energized), replace DS. If DSR is de-energized and 115VAC is
present at DSR#5(BK) and not at DSR #1 (V or Y) to neutral (W), replace DSR.
If 115VAC is present at DSR #1 (V or Y) and CL is not energized, replace CL.
c) : Cabinet temperature appears on display. If not, check for 115VACat CM Diagnosis
CM L2 (BK) to CM N3 neutral (W). If 115VAC is not present, check power switch,
power cord connections, and breaker/fuse. Conrm wiring connections are secure for
both CM L2 (BK) (power supply) and CMN3(W) (neutral). If 115VAC is present and
display is off, replace CM.
17
d) : Conrm Comp and ConFM energize. Ifnot, check for Comp and ConFM Diagnosis
115VAC at CM C1 (R or V) to neutral(W). If 115VAC is not present, check CTh status.
See "II.D.Thermistor Check." IfCTh ohm reading is in proper range, replace CM.
If115VAC is present at CM C1 (R or V) to neutral (W), check for 115VAC at CR #0
(GY or P) to CR#1(W). If 115VAC is not present, check continuity of HPS. If open,
allow time for HPS to reset (cut out: 300±10 PSIG, cut in: 190±20 PSIG). If HPS does
not reset, see "e) HPS Activation" below. IfHPS is closed and 115VAC is present,
check for 115VAC at CR#4(BK) and CR #6(R) to neutral (W). If 115VAC is present
at CR #4 (BK) and not at CR#6(R), replace CR. If115VAC is present at CR #6 (R)
to neutral (W) and ConFM is energized but Comp is not, give time for Comp internal
protector to cool and reset. Next, check Comp start capacitor, start relay, and Comp
motor windings. If Comp does not start, replace Comp. If ConFM is not energized,
check ConFM fan blades for binding and motor winding continuity.
If Comp and ConFM are energized and the cabinet does not cool down, check for a
restriction in the refrigeration circuit, correct TXV operation, and correct refrigerant
charge.
e) HPS Activation (cut out: 300±10 PSIG, cut in: 190±20 PSIG): Conrm ConFM
is energized and fan blade turns freely. Conrmcondenser coil is not clogged or
restricted. Conrm there are no restrictions in the refrigeration circuit (TXV and drier).
Let refrigeration circuit pressures equalize. IfHPS does not reset and pressures
are equalized, replace HPS. Ifpressures are not equalized, reclaim refrigerant and
diagnose refrigeration circuit restriction.
8) Cool Down Achieved–CTh cools to 3°F (1.7°C) below setpoint. EvapFM continues.
Comp and ConFM de-energize. : Conrm Comp and ConFM de-energize. Diagnosis
If not, and Comp and ConFM were energized longer than 2 min., check CTh status.
See "II.D. Thermistor Check." If CTh ohm reading is in range and Comp and ConFM
continue longer than 2 min., check for 115VAC at CM C1 (R or V) to neutral(W).
If115VAC is present, replace CM. If 115VAC is not present and Comp and ConFM
continue, check for 115VAC at CR #1 (R or V). If 115VAC is present, replace CR.
9) –Cabinet temperature is displayed during defrost. There is a 20-min. minimum Defrost
defrost time, a 1-hr. maximum defrost time, and a 2-hr. minimum defrost interval.
1a) : 2-hr. defrost timer terminates. EvapFM continues. Comp and ConFM Time-Initiated
de-energize.
1b) Manually-Initiated: To initiate a manual defrost, press the manual defrost button
on display. Defrost icon turns on and, if energized, Comp and ConFM de-energize.
Cabinet temperature is displayed during defrost.
2) Defrost Termination: DTh warms to 40°F (4.4°C). EvapFM and MH continue. Comp
and ConFM energize.
18
Defrost Diagnosis :
1a) 2-hr. defrost timer terminates. Time-Initiation:
(1) : Conrm defrost icon turns on, "dEF" is displayed, and Comp CM Diagnosis
icon turns off. If not, replaceCM.
(2) Conrm Comp and ConFM de-energize. Comp and ConFM Diagnosis:
If not, check for 115VAC at CM C1 (R or V) to neutral (W). If 115VAC is present,
replace CM. If 115VAC is not present and Comp and ConFM continue, check
CR#6(R) to neutral (W). If 115VAC is present, replace CR.
1b) : After pressing the manual defrost button, check the following:Manual-Initiation
(1) : Conrm Comp icon turns off, defrost icon turns on, and "dEF" is CM Diagnosis
displayed. If not, replace CM.
(2) Conrm Comp and ConFM de-energize. Comp and ConFM Diagnosis:
If not, check for 115VAC at CM C1 (R or V) to neutral (W). If 115VAC is present,
replace CM. If 115VAC is not present and Comp and ConFM continue, check
CR#6(R) to neutral (W). If 115VAC is present, replace CR.
2) Defrost Temperature Termination: DTh warms to 40°F (4.4°C). If not, conrm
DTh status. See "II.D. Thermistor Check." If DTh is in proper range, have Comp and
ConFM energized? If not, see "7d) Comp and ConFM Diagnosis"above.
Legend: –cabinet light; –cabinet light switch (FGY); –control module; CL CLS CM
Comp–compressor; –condenser fan motor; –compressor relay; ConFM CR
CTh–cabinet thermistor; –door switch (FS/HS); –door switch relay DS DSR
(FS/HS); –defrost thermistor; –evaporator fan motors; DTh EvapFM
HPS–high-pressure switch; –thermostatic expansion valveTXV
20
d) : Conrm Comp and ConFM energize. Ifnot, check for Comp and ConFM Diagnosis
115VAC at CM C1 (R or V) to neutral(W). If 115VAC is not present, check CTh status.
See "II.D.Thermistor Check." IfCTh ohm reading is in proper range, replace CM.
If115VAC is present at CM C1 (R or V) to neutral (W), check for 115VAC at CR #0
(GY or P) to CR#1(W). If 115VAC is not present, check continuity of HPS. If open,
allow time for HPS to reset (cut out: 300±10 PSIG, cut in: 190±20 PSIG). If HPS does
not reset, see "e) HPS Activation" below. IfHPS is closed and 115VAC is present,
check for 115VAC at CR#4(BK) and CR #6(R) to neutral (W). If 115VAC is present
at CR #4 (BK) and not at CR#6(R), replace CR. If115VAC is present at CR #6 (R)
to neutral (W) and ConFM is energized but Comp is not, give time for Comp external
protector to cool and reset. Next, check Comp start capacitor, start relay, and Comp
motor windings. If Comp does not start, replace Comp. If ConFM is not energized,
check ConFM fan blades for binding and motor winding continuity.
If Comp and ConFM are energized and the cabinet does not cool down, check for a
restriction in the refrigeration circuit, correct TXV operation, and correct refrigerant
charge.
e) HPS Activation (cut out: 300±10 PSIG, cut in: 190±20 PSIG): Conrm ConFM
is energized and fan blade turns freely. Conrmcondenser coil is not clogged or
restricted. Conrm there are no restrictions in the refrigeration circuit (TXV and drier).
Let refrigeration circuit pressures equalize. IfHPS does not reset and pressures
are equalized, replace HPS. Ifpressures are not equalized, reclaim refrigerant and
diagnose refrigeration circuit restriction.
8) Cool Down Achieved–CTh cools to 3°F (1.7°C) below setpoint. EvapFM, Comp, and
ConFM de-energize. : Conrm EvapFM, Comp, and ConFM de-energize. Diagnosis
If not, and EvapFM, Comp, and ConFM were energized longer than 2 min., check
CTh status. See "II.D. Thermistor Check." If CTh ohm reading is in range and EvapFM
continues longer than 2 min., check for 115VAC at CM F5 (W/BU) to neutral (W).
If115VAC is present, replace CM. If Comp and ConFM continue longer than 2 min., and
CTh ohm reading is in range, check for 115VAC at CM C1 (V) to neutral(W). If115VAC
is present, replace CM. If115VAC is not present and Comp and ConFM continue, check
for 115VAC at CR #6(R). If 115VAC is present, replace CR.
9) –Cabinet temperature is displayed during defrost. There is a 20-min. minimum Defrost
defrost time, a 1-hr. maximum defrost time, and a 2-hr. defrost interval.
1a) : 2-hr. defrost timer terminates. Comp, ConFM, and EvapFM Time-Initiated
de-energize.
1b) Manually-Initiated: To initiate a manual defrost, press the manual defrost button
on display. Defrost icon turns on and, if energized, Comp, ConFM, and EvapFM
de-energize. Cabinet temperature is displayed during defrost.
2) Defrost Termination: DTh warms to 44°F (6.6°C). EvapFM, Comp, and ConFM
energize.
21
Defrost Diagnosis :
1a) 2-hr. defrost timer terminates. Time-Initiation:
(1) : Conrm defrost icon turns on, "dEF" is displayed, and Comp and CM Diagnosis
EvapFM icons turn off. If not, replaceCM.
(2) Conrm Comp and ConFM de-energize. Comp and ConFM Diagnosis:
If not, check for 115VAC at CM C1 (V) to neutral (W). If 115VAC is present,
replace CM. If 115VAC is not present and Comp and ConFM continue, check
CR#6(R) to neutral (W). If 115VAC is present, replace CR.
(3) EvapFM Diagnosis: Conrm EvapFM de-energizes. If not, check for 115VAC at
CM F5 (W/BU) to neutral (W). If 115VAC is present, replace CM.
1b) : After pressing the manual defrost button, check the following:Manual-Initiation
(1) : Conrm Comp and EvapFM icons turn off, defrost icon turns on, CM Diagnosis
and "dEF" is displayed. If not, replace CM.
(2) Conrm Comp and ConFM de-energize. Comp and ConFM Diagnosis:
If not, check for 115VAC at CM C1 (V) to neutral (W). If 115VAC is present,
replace CM. If 115VAC is not present and Comp and ConFM continue, check
CR#6(R) to neutral (W). If 115VAC is present, replace CR.
(3) EvapFM Diagnosis: Conrm EvapFM de-energizes. If not, check for 115VAC at
CM F5 (W/BU) to neutral (W). If 115VAC is present, replace CM.
2) Defrost Temperature Termination: DTh warms to 44°F (6.6°C)? If not, conrm DTh
status. See "II.D. Thermistor Check." If DTh is in proper range, have Comp, ConFM,
and EvapFM energized? If not, see "7a) EvapFM Diagnosis" or
"7d) Comp and ConFM Diagnosis"above.
Legend: –cabinet light; –cabinet light switch (FGE); –control module; CL CLS CM
Comp–compressor; –condenser fan motor; –compressor relay; ConFM CR
CTh–cabinet thermistor; –direct current driver; door switch (FS/HS); DCD DS
DSRdoor switch relay (FS/HS); –defrost thermistor; –evaporator fan DTh EvapFM
motors; –high-pressure switch; –thermostatic expansion valveHPS TXV
22
2a. Freezer: Auxiliary Code F-7 and Earlier
7) –Lights, DrH, MH, and PH energize. There is a slight delay, then Startup/Cool Down
Comp, ConFM, and EvapFM energize. Cabinet temperature appears on display and
4-hr.Comp cumulative run time defrost timer starts.
a) Cabinet Light FGY (FGYCR & FGYCL) Diagnosis : Open the door conrm CLS is
in the ON position. If not, move CLS to the ON position. CLS turns on. If CLS does
not turn on, check for 115VAC at both CLS (BK) wires to neutral(W). If 115VAC is
present on 1CLS(BK) wire and not the other, conrm power supply and continuity of
CLS switch. If power supply is ok, check CLS continuity. IfCLS is engaged and CLS
switch is open, replace CLS. If CLS is engaged, contacts are closed, and 115VAC is
present at CLS(BK) and CL is not energized, replace CL.
FS/HS CL: Diagnosis: Open the door (upper on HS) and conrm CL is energized.
If not, with the door open, check for 115VAC at DSR #5 (BK) to neutral(W) and DSR
#1 (V or Y) to neutral(W). If115VAC is not present at DSR #5 (BK), conrm power
supply and continuity of power switch. If 115VAC is present at DSR #5 (BK) and not
present at DSR #1 (V or Y), check DS continuity. IfDS is disengaged and contacts
are closed (DSR energized), replace DS. If DSR is de-energized and 115VAC is
present at DSR#5(BK) and not at DSR #1 (V or Y) to neutral (W), replace DSR.
If 115VAC is present at DSR #1 (V or Y) and CL is not energized, replace CL.
b) : Conrm amp draw of DrH. If no amp draw available, check for DrH Diagnosis
115VAC to DrH black wire (BK) to neutral (W). If 115VAC is present, check DrH
continuity. If open, replace DrH. If 115VAC is not present, check wiring connections to
DrH.
c) : Conrm MH or PH energize. Check for 115VAC at MH or PH MH and PH Diagnosis
orange wire (O) to neutral (W). If 115VAC is not present, conrm power supply and
continuity of power switch. If115VAC is present, check amp draw of MH or PH. Ifan
amp reading is not present, check continuity of MH or PH. If open, replace MH or PH.
d) : Cabinet temperature appears on display. If not, check for 115VAC CM Diagnosis
at CM L2 (BK) to CM N3 neutral (W). If 115VAC is not present, conrm wiring
connections are secure on CM L2 (BK) (power supply) and CM N3 (W) (neutral).
If115VAC is present and display is off, replace CM.
e) EvapFM Diagnosis: Conrm EvapFM energizes. If not, conrm doors are closed
and DS engaged. Next, check for 115VAC at DSR #8 (LBU or GY) to DSR#7neutral
(W). If 115VAC is not present, check DS continuity. If DS is engaged and contacts
are open, replace DS. If 115VAC is present, check for 115VAC at CM F5(Y or W/BU)
to neutral (W). If 115VAC is not present, replace CM. If115VAC is present, check for
115VAC at DSR #4 (DBU) to neutral (W). If115VAC is not present, check for 115VAC
at DSR #6 (Y or W/BU) to neutral (W). If115VAC is present at DSR #6 (Y or W/BU)
to neutral (W) and not at DSR #4 (DBU) to neutral (W), replace DSR. If 115VAC
is present at DSR#4(DBU) to neutral (W), check EvapFM blades for binding and
EvapFM continuity.
23
f) : Conrm Comp and ConFM energize. If not, check Comp and ConFM Diagnosis
for 115VAC at CM C1 (R or V) to neutral (W). If 115VAC is not present, check CTh
status. See "II.D.Thermistor Check." If CTh ohm reading is in proper range, replace
CM. If not in range, replace DTh. If115VAC is present at CM C1 (R or V) to neutral
(W), check for 115VAC at CR #0 (GY or P) to CR #1 (W). If 115VAC is not present,
check continuity of HPS. Ifopen, allow time for HPS to reset (cut out: 490 ±10 PSIG,
cut in: 370 ±20 PSIG). IfHPS does not reset, see "g) HPS Activation" below. IfHPS
is closed and 115VAC is present, check for 115VAC at CR #4 (BK) and CR #6(R) to
neutral (W). If115VAC is present at CR #4 (BK) and not at CR #6(R), replace CR.
If115VAC is present at CR #6 (R) to neutral (W) and ConFM is energized but Comp
is not: On 1-section; Give time for internal protector to cool and reset. Next, check
run capacitor, start capacitor, start relay, and Comp motor windings. If Comp does
not start, replace Comp. On 2-section; Check for 115VAC at Comp external protector
to neutral (W). If 115VAC is not present, give time for Comp external protector to
cool and reset. If Comp external protector does not reset, replace Comp external
protector. If115VAC is present, check run capacitor, start capacitor, start relay, and
Comp motor windings. If ConFM is not energized, check ConFM fan blades for
binding and motor winding continuity.
If Comp and ConFM are energized and the cabinet does not cool down, check for a
restriction in the refrigeration circuit, correct TXV operation, and correct refrigerant
charge. See nameplate for correct charge amount.
g) HPS Activation (cut out: 490 ±10 PSIG, cut in: 370 ±20 PSIG): Conrm ConFM
is energized and fan blade turns freely. Conrm condenser coil is not clogged or
restricted. Conrm there are no restrictions in the refrigeration circuit (TXV and drier).
Let refrigeration circuit pressures equalize. IfHPS does not reset and pressures
are equalized, replace HPS. If pressures are not equalized, reclaim refrigerant and
diagnose refrigeration circuit restriction.
8) Cool Down Achieved–Lights, DrH, EvapFM, MH, and PH continue. CTh cools to
3°F(1.7°C) below setpoint. Comp and ConFM de-energize.
a) : Conrm Comp and ConFM de-energize. If not, and Comp and ConFM Diagnosis
were energized longer than 2 min., check CTh status. See "II.D. Thermistor Check."
IfCTh ohm reading is in proper range:
b) : Check for 115VAC at CM C1 (R or V) to neutral (W). If115VAC is CM Diagnosis
present, replace CM.
c) : Check CR#6(R) to neutral (W). If 115VAC is present, Comp and ConFM Diagnosis
replace CR.
24
9) –The defrost icon turns on and "dEF" is displayed during defrost. There is a Defrost
5-min. minimum defrost time and a 1-hr.maximum defrost time.
1a) : 4-hr. cumulative Comp run time defrost timer starts. Once 4-hr. Time-Initiated
cumulative Comp run time defrost timer terminates (Comp energized more than
4hrs.).
1b) Manually-Initiated: To initiate a manual defrost, press the manual defrost button on
display.
Defrosticon turns on and "dEF"is displayed. DH energizes. If on, Comp and EvapFM
icons turn off. Comp and EvapFM icons turn off, Comp, ConFM, and EvapFM
de-energize.
2a) Time-Initiated Defrost-Termination:
(1) DTh warms to 59 F (15 C). Defrost icon and "dEF" continue. DHde-energizes. ° °
3-min. Comp delay timer starts, 7-min. EvapFM delay timer starts, and 18-min.
temperature display delay timer starts.
(2) 3-min. Comp delay timer terminates. "dEF" continues. Defrost icon turns off and
Comp icon turns on and Comp and ConFM energize.
(3) 4 min. later, 7-min. EvapFM delay timer terminates. Comp, ConFM, and "dEF"
continue. EvapFM icon turns on and EvapFM energizes. Note that the 7-min.
EvapFM delay time is a maximum; if the defrost thermistor cools to 25°F (-3.9°C)
before the 7-min. EvapFM delay timer terminates, EvapFM icon turns on and
EvapFM energizes.
(4) 11-min. later, 18-min. temperature display delay timer terminates. "dEF" is
replaced by cabinet temperature.
2b) Manually-Initiated Defrost-Termination:
(1) DTh warms to 59 F (15 C). Defrost icon and "dEF" continue. DHde-energizes. ° °
3-min. Comp, ConFM, and EvapFM delay timer starts, and 15-min. temperature
display delay timer starts.
(2) 3-min. Comp, ConFM, and EvapFM delay timer terminates. "dEF," Defrost icon
turns off, Comp and EvapFM icons turn on, and Comp, ConFM, and EvapFM
energize.
(3) 12-min. later, 15 min. temperature display timer terminates. "dEF" is replaced by
cabinet temperature.
Defrost Diagnosis :
1) 4-hr. Comp cumulative run time defrost timer Time-Initiation or Manual Initiation:
terminates or CM defrost button pressed.
(1) : Conrm defrost icon turns on, "dEF" is displayed, and Comp and CM Diagnosis
EvapFM icons turn off. If not, replaceCM. Next, check that CM C1 (R or V) and
CM F5 (Y or W/BU) do not have 115VAC to neutral (W). If 115VAC is present,
replace CM. Check for 115VAC at CM H4 (O) to neutral (W). If 115VAC is not
present, replace CM.
(2) : Conrm DH energizes (amp draw). If not, check for 115VAC at DH Diagnosis
DT (BK) to neutral (W). If 115VAC is not present, check DT continuity. If open, let
cool and reset. If DT does not close, replace DT. If DT is closed, check DH amp
draw and continuity.
26
Comp and ConFM: Check for 115VAC at CM C1 (R or V) to neutral(W).
If115VAC is not present, check CTh status. See "II.D.Thermistor Check." If CTh
ohm reading is in proper range, replace CM. If 115VAC is present, check for
115VAC at CR #4(BK) to neutral (W) and CR#6(R) to neutral (W). If 115VAC is
present at CR #4 (BK) to neutral (W) but not at CR #6(R) to neutral (W), replace
CR. If 115VAC is present at CR #6 (R) and Comp or ConFM are not energized,
check Comp start components, Comp protector (internal on 1-section, external
on 2-section), and Comp motor winding continuity. If ConFM is not energized,
check ConFM fan blades for binding and motor winding continuity.
EvapFM: Conrm EvapFM icon turns on and EvapFM energizes. If not, conrm
doors are closed and DS engaged. Next, check for 115VAC at CMF5 (Y or
W/BU) to neutral (W). If 115VAC is not present, replace CM. If 115VAC is present,
checkfor 115VAC at DSR#4(DBU) to neutral(W). If115VAC is not present,
check for 115VAC at DSR#6(Y or W/BU) to neutral (W). If115VAC is present
on DSR #6 (Y or W/BU) to neutral (W) and not on DSR #4(DBU) to neutral (W),
replace DSR. If 115VAC is present on DSR #4 (DBU) to neutral (W) and EvapFM
is not energized, check EvapFM blades for binding and EvapFM continuity.
(2) 15-min. temperature display delay timer terminates: 12 min. after Comp,
ConFM, and EvapFM energize, "dEF" is replaced by cabinet temperature on
display. If not, replace CM.
Legend: cabinet light; –cabinet light switch; –control module; CL CLS CM
Comp–compressor; –condenser fan motor; –compressor relay; ConFM CR
CTh–cabinet thermistor; –direct current driver; –defrost heater; –drain DCD DH DrH
heater; –door switch relay; –defrost thermostat; –defrost thermistor; DSR DT DTh
EvapFM–evaporator fan motors; –high-pressure switch; mullion heater; HPS MH
PH–perimeter heater; –thermostatic expansion valveTXV
27
2b. Freezer: Auxiliary Code F-8 and Later
7) –Lights and DrH energize. There is a slight delay, then Comp, Startup/Cool Down
ConFM, EvapFM, MH, and PH energize. Cabinet temperature appears on display and
5-hr.Comp cumulative run time defrost timer starts.
a) : Open the door conrm CLS is in Cabinet Light FGE (FGECR & FGECL) Diagnosis
the ON position. If not, move CLS to the ON position.
LEDs turn on. If LEDs do not turn on, check for 115VAC at CLS yellow (Y) wire
to neutral(W) and CLS black (BK) wire to neutral (W). If 115VAC is present at
CLSyellow (Y) wire and not at CLS black (BK) wire, conrm continuity of CLS switch.
IfCLS is engaged and CLS switch is open, replace CLS. IfCLS is engaged, contacts
are closed, and 115VAC is present at CLSblack (BK) wire to neutral (W) and LEDs
are not on, check for 24VDC at DCD output black (BK) wire to DCD output red (R)
wire. If 24VDC is not present, check continuity of DCD driver. If open, replace DCD
driver. If 24VDC is present and LEDs are not on, check wire harness and wiring
connections from DCD to LED. If connections are good and LEDs are not on, replace
LED.
FS/HS CL Diagnosis: Open the door (upper on HS) and conrm CL is energized.
Ifnot, with the door open, check for 115VAC at DSR #5 (BK) to neutral(W) and DSR
#1 (Y) to neutral(W). If115VAC is not present at DSR #5 (BK), conrm power supply
and continuity of power switch. If 115VAC is present at DSR #5 (BK) and not present
at DSR #1 (Y), check DS continuity. IfDS is disengaged and contacts are closed
(DSR energized), replace DS. If DSR is de-energized and 115VAC is present at
DSR#5(BK) and not at DSR #1 (Y) to neutral (W), replace DSR.
If 115VAC is present at DSR #1 (Y) and CL is not energized, replace CL.
b) : Conrm amp draw of DrH. If no amp draw available, check for DrH Diagnosis
115VAC to DrH black wire (BK) to neutral (W). If 115VAC is present, check DrH
continuity. If open, replace DrH. If 115VAC is not present, check wiring connections to
DrH.
c) : Cabinet temperature appears on display. If not, check for 115VAC CM Diagnosis
at CM L2 (BK) to CM N3 neutral (W). If 115VAC is not present, conrm wiring
connections are secure on CM L2 (BK) (power supply) and CM N3 (W) (neutral).
If115VAC is present and display is off, replace CM.
d) : Conrm Comp and ConFM energize. If not, check for Comp and ConFM Diagnosis
115VAC at CM C1 (V) to neutral (W). If 115VAC is not present, check CTh status. See
"II.D.Thermistor Check." If CTh ohm reading is in proper range, replace CM. If not in
range, replace thermistor. If115VAC is present at CM C1 (V) to neutral (W), check
for 115VAC at CR #0 (P) to CR #1 (W). If 115VAC is not present, check continuity
of HPS. Ifopen, allow time for HPS to reset (cut out: 490 ±10 PSIG, cut in: 370 ±20
PSIG). If HPS does not reset, see "g) HPS Activation" below. If HPS is closed and
115VAC is present, check for 115VAC at CR #4 (BK) and CR #6 (R) to neutral (W).
If115VAC is present at CR #4 (BK) and not at CR #6(R), replace CR. If115VAC is
present at CR #6 (R) to neutral (W) and ConFM is energized but Comp is not: On
1-section; Give time for internal protector to cool and reset. Next, check run capacitor,
start capacitor, start relay, and Comp motor windings. If Comp does not start, replace
Comp. On 2-section; Check for 115VAC at Comp external protector to neutral (W).
If 115VAC is not present, give time for Comp external protector to cool and reset.
28
IfComp external protector does not reset, replace Comp external protector. If115VAC
is present, check run capacitor, start capacitor, start relay, and Comp motor windings.
If ConFM is not energized, check ConFM fan blades for binding and motor winding
continuity.
If Comp and ConFM are energized and the cabinet does not cool down, check for a
restriction in the refrigeration circuit, correct TXV operation, and correct refrigerant
charge. See nameplate for correct charge amount.
e) EvapFM Diagnosis: Conrm EvapFM energizes. If not, conrm doors are closed and
DS engaged. Next, check for 115VAC at DSR #8 (GY) to DSR#7neutral (W).
If 115VAC is not present, check DS continuity. If DS is engaged and contacts are
open, replace DS. If 115VAC is present, check for 115VAC at CM F5(W/BU) to
neutral (W). If 115VAC is not present, replace CM. If115VAC is present, check for
115VAC at DSR #4 (DBU) to neutral (W). If115VAC is not present, check for 115VAC
at DSR #6 (Y or W/BU) to neutral (W). If115VAC is present at DSR #6 (W/BU) to
neutral (W) and not at DSR #4 (DBU) to neutral (W), replace DSR. If 115VAC is
present at DSR#4(DBU) to neutral (W), check EvapFM blades for binding and
EvapFM continuity.
f) : Conrm MH and PH energize. If not, check for 115VAC MH and PH Diagnosis
at CM C1 (V) to neutral (W). If 115VAC is not present, check CTh status. See
"II.D.Thermistor Check." If CTh ohm reading is in proper range, replace CM.
If115VAC is present at CM C1 (V) to neutral (W), check for 115VAC at CR #0 (P) to
CR #1 (W). If 115VAC is not present, check continuity of HPS. Ifopen, allow time for
HPS to reset (cut out: 490 ±10 PSIG, cut in: 370 ±20 PSIG). If HPS does not reset,
see "g) HPS Activation" below. If HPS is closed and 115VAC is present, check amp
draw of MH and PH. If an amp reading is not present, check continuity of MH or PH.
If open, replace MH or PH.
g) HPS Activation (cut out: 490 ±10 PSIG, cut in: 370 ±20 PSIG): Conrm ConFM
is energized and fan blade turns freely. Conrm condenser coil is not clogged or
restricted. Conrm there are no restrictions in the refrigeration circuit (TXV and drier).
Let refrigeration circuit pressures equalize. IfHPS does not reset and pressures
are equalized, replace HPS. If pressures are not equalized, reclaim refrigerant and
diagnose refrigeration circuit restriction.
8) Cool Down AchievedDrH continues. CTh cools to 3°F (1.7°C) below setpoint. Comp,
ConFM, EvapFM, MH, and PH de-energize.
a) : Conrm Comp, ConFM, EvapFM, MH, and PH de-energize. If not, and Diagnosis
EvapFM, Comp, and ConFM were energized longer than 2 min., check CTh status.
See "II.D. Thermistor Check." IfCTh ohm reading is in proper range:
b) : Check for 115VAC at CM C1 (V) to neutral (W) and CM F5 (W/BU) to CM Diagnosis
neutral (W). If115VAC is present on either CM C1 or CM F5, replace CM.
c) : Check for 115VAC at CR#6(R) to neutral (W). Comp and ConFM Diagnosis
If115VAC is present, replace CR.
29
9) –The defrost icon turns on and "dEF" is displayed during defrost. There is a Defrost
5-min. minimum defrost time and a 1-hr.maximum defrost time.
1a) : 5-hr. cumulative Comp run time defrost timer starts. Once 5-hr. Time-Initiated
cumulative Comp run time defrost timer terminates (Comp energized more than
5hrs.).
1b) Manually-Initiated: To initiate a manual defrost, press the manual defrost button on
display.
Defrost icon turns on and "dEF" is displayed. DH energizes. If on, Comp and
EvapFM icons turn off. Comp, ConFM, EvapFM, MH, and PH de-energize.
2a) Time-Initiated Defrost-Termination:
(1) DTh warms to 45 F (7.2 C). Defrost icon and "dEF" continues. DH de-energizes. ° °
3-min. Comp delay timer starts, 7-min. EvapFM delay timer starts, and 18-min.
temperature display delay timer starts.
(2) 3-min. Comp delay timer terminates. "dEF" continues. Defrost icon turns off and
Comp icon turns on. Comp, ConFM, MH, and PH energize.
(3) 4 min. later, 7-min. EvapFM delay timer terminates. Comp, ConFM, "dEF," MH,
and PH continue. EvapFM icon turns on and EvapFM energizes. Note that the
7-min. EvapFM delay time is a maximum; if the defrost thermistor cools to 25°F
(-3.9°C) before the 7-min. EvapFM delay timer terminates, EvapFM icon turns on
and EvapFM energizes.
(4) 11-min. later, 18-min. temperature display delay timer terminates. "dEF" is
replaced by cabinet temperature.
2b) Manually-Initiated Defrost-Termination:
(1) DTh warms to 45 F (7.2 C). Defrost icon and "dEF" continue. DH de-energizes. ° °
3-min. Comp and EvapFM delay timer starts, and 15-min. temperature display
delay timer starts.
(2) 3-min. Comp delay timer terminates. "dEF" continues. Defrost icon turns off,
Comp and EvapFM icons turn on, and Comp, ConFM, EvapFM, MH, and PH
energize.
(3) 12-min. later, 15 min. temperature display timer terminates. "dEF" is replaced by
cabinet temperature.
Defrost Diagnosis :
1) 5-hr. Comp cumulative run time defrost timer Time-Initiation or Manual Initiation:
terminates or CM defrost button pressed.
(1) : Conrm defrost icon turns on, "dEF" is displayed, and Comp and CM Diagnosis
EvapFM icons turn off. If not, replaceCM. Next, check that CM C1 (V) and CM
F5 (W/BU) do not have 115VAC to neutral (W). If 115VAC is present, replaceCM.
Check for 115VAC at CM H4 (O) to neutral (W). If 115VAC is not present, replace
CM.
(2) : Conrm DH energizes (amp draw). If not, check for 115VAC at DH Diagnosis
DT (BK) to neutral (W). If 115VAC is not present, check DT continuity. If open, let
cool and reset. If DT does not close, replace DT. If DT is closed, check DH amp
draw and continuity.
(3) Conrm Comp and ConFM de-energize. Comp and ConFM Diagnosis:
If not, check for 115VAC at CR#6(R) to neutral (W). If 115VAC is present,
replace CR.
30
(4) EvapFM Diagnosis: Conrm EvapFM de-energizes. If not, check for 115VAC at
DSR 4 (DBU) to neutral (W). If 115VAC is present, replace DSR.
2a) Time-Initiated Defrost-Termination: DTh warmes to 45°F (7.2°C). Ifnot, conrm
DTh status. See "II.D. Thermistor Check." IfDTh is in proper range, DHde-energizes
and 3 delay timers start. If DTh has not warmed to 45°F (7.2°C), check DT and DH
continuity. Next, check DH amp draw.
(1) 3-min. Comp delay timer terminates: 3 min. after DH de-energizes, conrm
defrost icon turns off, Comp icon turns on, and Comp, ConFM, MH, and
PH energize. If not, conrm cabinet temperature is warm enough for Comp
operation. Next, check for 115VAC at CM C1 (V) to neutral(W). If115VAC is not
present, check CTh status. See "II.D.Thermistor Check." If CTh ohm reading is in
proper range, replace CM. If 115VAC is present:
MH and PH Diagnosis : If MH and PH are de-energized, check for 115VAC at
CR 0 (P and O). If 115VAC is present at CM C1 (V) to neutral (W) and not at CR
0 (P and O), check HPS continuity. See "f) HPS Activation" above.
Comp and ConFM Diagnosis : Check for 115VAC at CR 0 (P and O). If 115VAC
is present at CM C1 (V) to neutral (W) and not at CR 0 (P and O), check HPS
continuity. See "f) HPS Activation" above. If 115VAC is present at CR 0 (P and
O) to neutral (W), check for 115VAC at CR#4(BK) to neutral (W) and CR#6(R)
to neutral (W). If 115VAC is present at CR #4 (BK) to neutral (W) but not at CR
#6(R) to neutral (W), replace CR. If115VAC is present at CR #6 (R) and Comp
or ConFM are not energized, check Comp start components, Comp protector
(internal on 1-section, external on 2-section), and Comp motor winding continuity.
If ConFM is not energized, check ConFM fan blades for binding and motor
winding continuity.
(2) 7-min. EvapFM delay timer terminates: (note that the 7-min. EvapFM delay time
is a maximum; if the defrost thermistor cools to 25°F (-3.9°C) before the 7-min.
EvapFM delay timer terminates, EvapFM icon turns on and EvapFM energizes):
4min. after Comp energizes, conrm EvapFM icon turns on and EvapFM
energizes. If not, conrm doors are closed and DS engaged. Next, check for
115VAC at CMF5 (W/BU) to neutral (W). If 115VAC is not present, replace
CM. If 115VAC is present, checkfor 115VAC at DSR#4(DBU) to neutral(W).
If115VAC is not present, check for 115VAC at DSR#6(Y or W/BU) to neutral
(W). If115VAC is present on DSR #6 (W/BU) to neutral (W) and not on DSR
#4(DBU) to neutral (W), replace DSR. If 115VAC is present on DSR #4 (DBU) to
neutral (W) and EvapFM is not energized, check EvapFM blades for binding and
EvapFM continuity.
(3) 18-min. temperature display delay timer terminates: 11 min. after EvapFM
energizes, "dEF" is replaced by cabinet temperature on display. If not, replace
CM.
31
2b) Manually-Initiated Defrost-Termination: Has DTh warmed to 45°F (7.2°C)?
Ifnot, conrm DTh status. See "II.D. Thermistor Check." If DTh is in proper range,
DHde-energizes and 2 delay timers start. If DTh has not warmed to 45°F (7.2°C),
check DT and DH continuity. Next, check DH amp draw.
(1) 3-min. Comp and EvapFM delay timers terminate: 3 min. after DH
de-energizes, conrm defrost icon turns off, Comp and EvapFM icons turn on,
and Comp, ConFM, EvapFM, MH, and PH energize. If not, conrm cabinet
temperature is warm enough for Comp and ConFM operation.
CM and Defrost Thermistor Diagnosis: Check for 115VAC at CM C1 (V) to
neutral(W). If115VAC is not present, check CTh status. See "II.D.Thermistor
Check." If CTh ohm reading is in proper range, replace CM.
MH and PH Diagnosis : Check for 115VAC at CR 0 (P and O) to neutral (W).
If 115VAC is not present, check HPS continuity. See "f) HPS Activation" above.
Comp and ConFM: Check for 115VAC at CR 0 (P and O) to neutral (W).
If115VAC is not present, check HPS continuity. See "f) HPS Activation" above.
If 115VAC is present, check for 115VAC at CR #4(BK) to neutral (W) and
CR#6(R) to neutral (W). If 115VAC is present at CR #4 (BK) to neutral (W) but
not at CR #6(R) to neutral (W), replace CR. If 115VAC is present at CR #6 (R)
and Comp or ConFM are not energized, check Comp start components, Comp
protector (internal on 1-section, external on 2-section), and Comp motor winding
continuity. If ConFM is not energized, check ConFM fan blades for binding and
motor winding continuity.
EvapFM: Conrm EvapFM icon turns on and EvapFM energizes. If not, conrm
doors are closed and DS engaged. Next, check for 115VAC at CMF5 (W/
BU) to neutral (W). If 115VAC is not present, replace CM. If 115VAC is present,
checkfor 115VAC at DSR#4(DBU) to neutral(W). If115VAC is not present,
check for 115VAC at DSR#6(W/BU) to neutral (W). If115VAC is present on
DSR #6(W/BU) to neutral (W) and not on DSR #4(DBU) to neutral (W), replace
DSR. If 115VAC is present on DSR #4 (DBU) to neutral (W) and EvapFM is not
energized, check EvapFM blades for binding and EvapFM continuity.
(2) 15-min. temperature display delay timer terminates: 12 min. after Comp,
ConFM, and EvapFM energize, "dEF" is replaced by cabinet temperature on
display. If not, replace CM.
Legend: –cabinet light; –cabinet light switch; –control module; CL CLS CM
Comp–compressor; –condenser fan motor; –compressor relay; ConFM CR
CTh–cabinet thermistor; –direct current driver; –defrost heater; –drain DCD DH DrH
heater; –door switch relay; –defrost thermostat; –defrost thermistor; DSR DT DTh
EvapFM–evaporator fan motors; –high-pressure switch; –mullion heater; HPS MH
PH–perimeter heater; –thermostatic expansion valveTXV
32
C. Control Module Check
1. Control Module Display
Before replacing CM that does not show a visible defect and that you suspect is
bad, conduct the following check procedure. This procedure will help you verify your
diagnosis. Always choose a neutral (W) to establish a good neutral connection when
checking high voltages. Also, conrm there is a good power supply and neutral
connection to CM: 115VAC at CM L2 (BK) to CM N3 (W).
Alarm Reset: To silence the alarm, press and release the up button with power on.
Foralarm information, see "III.D. Alarm Safeties."
2. Startup/Cool Down
1) Check all wiring connections. Conrm the CTh and DTh are properly connected.
2) Move the power switch to the "ON" position.
3) Check for 115VAC at CM L2 (BK) to CM N3 neutral (W). If 115VAC is not present, check
power supply, wire connections, and power switch.
4) Check that cabinet temperature is displayed. If not, replace CM.
5) Check that EvapFM is energized from CM F5 (Y or W/BU) (except refrigerator F-6 and
earlier). Make sure doors are closed and DS engaged. Next, check for 115VAC at CM
F5 (Y or W/BU) to neutral (W). If 115VAC is not present, replace CM.
6) Check that Comp and ConFM energize (MH and PH on Freezer F-8 and later). If not,
check CTh status. See "II.D.Thermistor Check." If CTh ohm reading is in proper range,
check for 115VAC at CM C1 (R or V) to neutral (W). If 115VAC is not present, replace
CM.
3. Defrost Initiation
7) Manual Defrost Check: Press the manual defrost button briey. If on, Comp and
EvapFM (except refrigerator F-6 and earlier) icons turn off. Defrosticon turns on and
"dEF" is displayed.
8) Conrm Comp, ConFM, EvapFM (F-7 and later and freezers), MH, and PH (freezers F-8
and later) de-energize (EvapFM continues on refrigerator F-6 and earlier). Check for
115VAC at CM C1 (R or V) to neutral (W) for Comp, ConFM, and MH, and PH (freezers
F-8 and later) then at CM F5 (Y or W/BU) to neutral (W) for EvapFM (refrigerator F-7
and later and freezers). If"dEF" is displayed and 115VAC is present, replace CM.
9) Freezers: Conrm DH energizes. Check for 115VAC at CM H4 (O) to neutral (W).
If"dEF" is displayed and 115VAC is not present, replace CM.
33
4. Defrost Termination
10) Check that the components restart after defrost termination.
Refrigerator:
a) Auxiliary Code F-6 and Earlier: DTh reaches 40 F (4.4 C) Comp and ConFM ° °
(CMC1 (R or V)) energize. If not, check DTh status. See "II.D.Thermistor Check."
IfDTh ohm reading is in proper range, and components do not energize, check for
115VAC at CM C1 (R or V) to neutral (W). If 115VAC is not present, replace CM.
If115VAC is present, check component continuity and replace as needed.
b) Auxiliary Code F-7 and Later: DTh reaches 44 F (6.6 C), Comp and ConFM (CM ° °
C1 (V)), and EvapFM (CM F5 (W/BU)) energize. If not, check DTh status. See
"II.D.Thermistor Check." If DTh ohm reading is in proper range, and components
do not energize, check for 115VAC at CM C1 (V) and CM F5 (W/BU) to neutral
(W). If 115VAC is not present, replace CM. If 115VAC is present, check component
continuity and replace as needed.
Freezer:
a) Auxiliary Code F-7 and Earlier: DTh reaches 59°F (1C) or 45 F (7.2 C). 3-min. ° °
later, Comp and ConFM (CM C1 (RorV)) and EvapFM (CM F5 (Y or W/BU))
energize. If not, check DTh status. See "II.D.Thermistor Check." IfDTh ohm reading
is in proper range, and Comp, ConFM, or EvapFM do not energize, replaceCM.
12min. after Comp, ConFM, and EvapFM energize, cabinet temperature appears on
CM. If components fail to start, check continuity, replace as needed.
b) Auxiliary Code F-8 and Later: DTh reaches 45°F (7.C). 3-min. later, Comp and
ConFM (CM C1 (V)) and EvapFM (CM F5 (W/BU)) energize. If not, check DTh status.
See "II.D.Thermistor Check." IfDTh ohm reading is in proper range, and Comp and
ConFM (CM C1 (V)), or EvapFM (CM F5 (W/BU)) do not energize, replaceCM.
12min. after Comp, ConFM, and EvapFM energize, cabinet temperature appears on
CM. If components fail to start, check continuity, replace as needed.
Legend: –control module; –compressor; –condenser fan motor; CM Comp ConFM
CTh–cabinet thermistor; –defrost heater; –door switch; –defrost DH DS DTh
thermistor; –evaporator fan motors, –mullion heater; –perimeter EvapFM MH PH
heater
34
D. Thermistor Check
The cabinet thermistor is used for cabinet temperature control and the defrost thermistor
is used for defrost cycle initiation and termination. Thermistor resistance varies
depending on temperature. The control module monitors the thermistors to control
system operation. No adjustment is required.
In the event the cabinet thermistor reading is out of range (E1 alarm), the compressor
operates on a xed time basis of 5-min. on and 5-min. off.
In the event the refrigerator defrost thermistor reading is out of range (E2alarm), defrost
initiation occurs every 4-hr. of cumulative compressor run time and terminates on
20-min. minimum defrost timer.
In the event the freezer defrost thermistor reading is out of range (E2 alarm), defrost
initiation occurs every 4-hr. of cumulative compressor run time and terminates based on
cabinet thermistor temperature.
To check thermistor resistance, follow the steps below.
1) Move the power switch to the "OFF" position, then unplug the appliance from the
electrical outlet.
2) Remove the control box cover.
3) Disconnect and remove the thermistor in question.
4) Immerse the thermistor sensor portion in a glass containing ice and water for 2 to 3 min.
5) Check the resistance between the wires at the thermistor connector. Normal reading is
within 16.0 to 16.7 kΩ. If outside the normal reading, replace the thermistor.
6) Reconnect and replace the thermistor in its correct position. See "IV.B. Important Notes
for Component Replacement."
7) Plug the appliance back into the electrical outlet. Move the power switch to the "ON"
position.
36
2. Evaporator Frozen Up
Evaporator Frozen Up - Possible Cause
1. Evaporator a) Dirty.
2. Evaporator Fan Motor a) Fan blades binding.
b) Defective.
3. Defrost Thermistor a) Out of position or defective.
4. Control Module a) Defective.
5. Compressor Relay a) Defective.
6. Refrigerant Charge/Refrigerant
Lines
a) Low.
b) Component restriction (TXV, cap tube, drier).
7. Defrost Heater (freezer) a) Defective.
3. Defrost
Refrigerator Defrost Fails to Initiate - Possible Cause
1. Control Module (2-hr. defrost timer) a) Defective.
Refrigerator Defrost Fails to Terminate - Possible Cause
1. Defrost Thermistor (Conrm DTh
status. See "II.D. Thermistor Check.")
a) Defrost termination temperature 40°F (4.7°C) F-6 and Earlier or 44°F
(6.6°C) F-7 and Later not achieved.
b) Defective.
2. Control Module a) Defrost thermistor connection loose.
b) Defective.
3. Compressor Relay a) Defective.
Freezer Defrost Fails to Initiate - Possible Cause
1. 4-hr. (Auxiliary Code F-7 and earlier)
or 5-hr. (Auxiliary Code: F-8 and
later) compressor cumulative run
time defrost timer terminated.
a) Check compressor operation. See "1. Not Cooling."
2. Control Module a) Defective.
3. Defrost Thermostat a) Open. Cut-out: 120°F±5 F (49 C±3 C), Cut-in: 70 5 F ° ° ° ° °
(21C±3 C)°
Freezer Defrost Fails to Terminate - Possible Cause
1. Defrost Heater a) Defrost thermostat open.
b) Defective.
2. Defrost Thermistor (Conrm DTh
status. See "II.D. Thermistor Check.")
a) Defrost termination temperature 59°F (15°C) F-7 and Earlier or 45°F
(7.2°C) F-8 and Later not achieved.
b) Defrost thermistor connection loose.
3. Control Module a) Defective.
4. Compressor Relay a) Defective.
37
III. Controls and Adjustments
A. Control Module
All models are pretested and factory set When the power switch is moved to the "ON" .
position there is a slight delay, then the current cabinet temperature is displayed. From
the display module, the cabinet setpoint and temperature display scale can be changed.
Note: When exposed to high temperatures, a high-temperature alarm "Hi" may occur at
start-up. To silence the alarm, press and release the upper button. Alarm clears
once temperature is within factory parameters. For details, see"III.D.Alarm
Safeties."
NOTICE
The control module is fragile, handle very carefully.
• Do not change wiring and connections. Never misconnect terminals.
• Do not short out power supply to test for voltage.
1. Display Icons
Control Module Icons
Icon Meaning
Compressor
Compressor running.
Defrost
Appliance is in defrost cycle. See "II.B. Service Diagnosis" for details.
Evaporator Fan Motor
Evaporator fan motor is running. Evaporator fan motor de-energizes when door is open and
when appliance is in defrost.
Alarm
Appliance is in alarm. See "III.D. Alarm Safeties" for details.
2. Display Layout
ECO °C
°F
SC V
V
Up
Button
Down
Button Front
Panel
SC
Button
Manual
Defrost
Button
Compressor Icon
Defrost
Icon Evaporator Fan
Motor Icon
Alarm
Icon
40
C. Defrost
To initiate a manual defrost, press the manual defrost button briey. The defrost icon and
"dEF" appear in the display.
1. Refrigerators
Refrigerators use a time-initiated, off-cycle defrost and defrost once every 2 hours.
As soon as power is turned on the 2-hr. defrost timer starts. Once the 2-hr. defrost
timer terminates, defrost begins. When the defrost thermistor warms to 44°F (6.6°C),
defrost terminates. The minimum defrost time is 20 minutes and the maximum defrost
time is 1 hour. Cabinet temperature is displayed during defrost.
2. Freezers
Freezers use a cumulative compressor run time-initiated heated defrost. Once the
compressor energizes, the cumulative compressor run timer starts (4 hours F-7
and earlier or 5 hours F-8 and later). When the cumulative compressor run timer
terminates, defrost begins. Cabinet temperature is not displayed during defrost; "dEF"
is displayed in its place. When the defrost thermistor warms to 45°F (7.2°C), defrost
terminates. A 3-minute compressor delay timer, a 7-minute evaporator fan motor delay
timer, and an 18-minute temperature display delay timer start. As the delay timers
terminate, the related components energize. Note that the 7-minute evaporator fan
motor delay time is a maximum; if the defrost thermistor cools to 25°F (-3.9°C) before
the 7-minute evaporator fan motor delay timer terminates, the evaporator fan motor
will energize. Freezers have a minimum defrost interval of 4hours. The minimum
defrost time is 5 minutes and the maximum defrost time is 1hour.
41
D. Alarm Safeties
Alarm signals are designed to protect the appliance and food product. These alarms
give information or warnings in the event the appliance is operating out of acceptable
parameters. Should one of the alarms occur, follow the instructions in the table below
to address the alarm. The alarm code ashes once every second with audible alarm.
Tosilence the alarm, press and release the upper button.
Alarm Signals
Alarm Code Problem Corrective Action/Reset Details
E01
Cabinet Thermistor Malfunction Alarm
Cabinet thermistor has failed.
Beeps for 10 sec., then silent for 50 sec.. To silence
the alarm, press and release the up button.
Appliance cycles 5 min. on, 5 min. off.
E02
Defrost Thermistor Malfunction Alarm
Defrost thermistor has failed.
Beeps for 10 sec., then silent for 50 sec. To silence
the alarm, press and release the up button.
Appliance cycles on and off with cabinet thermistor.
Hi
High Temperature Alarm
Refrigerator: Cabinet temperature has
remained above 57°F (13.9°C) for more
than 2hr.
Freezer: Cabinet temperature has
remained above 26°F (-3.3°C) for more
than 2hr.
Beeps for 10 sec., then silent for 50 sec. To silence
the alarm and clear "Hi" from the display, press and
release the up button. The alarm icon stays on.
Automatically resets when temperature returns to
normal.
Lo
Low Temperature Alarm
Refrigerator: Cabinet temperature has
remained below 26°F (-3.3°C) for more
than 2hr.
Freezer: Cabinet temperature has
remained below -23°F (-30.6°C) for more
than 2hr.
Beeps for 10 sec., then silent for 50 sec. To silence
the alarm and clear "Lo" from the display, press and
release the up button. The alarm icon stays on.
Automatically resets when temperature returns to
normal.
42
E. Safety Devices
1. Compressor External or Internal Protector
If combined temperature/amperage value is above the limit specied by the compressor
manufacturer, the compressor external or internal protector operates independently to
turn off the compressor. The compressor external or internal protector de-energizes the
compressor until the temperature/amperage value returns to an acceptable level.
• If the condenser fan motor is operating and the compressor is off, it is most likely that
the compressor external or internal protector opened. If both the compressor and
condenser fan motor are off, it is most likely the appliance is off or the high-pressure
switch has opened. For further details, see "II.B. Service Diagnosis."
• On refrigerators and 1-section freezers, the compressor protector is an internal
protector. On 2-section freezers, the compressor protector is an external protector.
2. Short-Cycle Protection
There is a 2-min. minimum off-time and on-time for the compressor.
Note: Time may vary with compressor protector or high-pressure switch activation.
3. High-Pressure Switch
If pressure on the high-side of the appliance exceeds Hoshizaki specications, the
high-pressure switch activates and interrupts the compressor circuit, de-energizing the
compressor until the pressure returns to an acceptable level.
F. Mullion/Perimeter Heater
Freezers are equipped with mullion and perimeter heaters. The heaters are energized as
follows:
F-7 and earlier: As soon as the power switch is turned on.
F-8 and later: When compressor and condenser fan motor energize.
43
IV. Replacement of Components
WARNING
The appliance should be diagnosed and repaired only by qualied service
personnel to reduce the risk of death, electric shock, serious injury, orre.
• Move the power switch to the "OFF" position, then unplug the appliance from the
electrical outlet before servicing.
• Make sure all food zones in the appliance are clean after the appliance is
serviced.
A. Service for Refrigerant Lines
WARNING
• Repairs requiring the refrigeration circuit to be opened must be performed by
properly trained and EPA-certied service personnel.
Always recover the refrigerant and store it in an approved container. Do not
discharge the refrigerant into the atmosphere.
• Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of
refrigerant to the system (if using an electronic leak detector), and then raise the
pressure using nitrogen gas (140 PSIG). DO NOT use R-134a or R-404A as a
mixture with pressurized air for leak testing.
NOTICE
• Do not leave the system open for longer than 15 min. when replacing or servicing
parts. The Polyol Ester (POE) oils used in R-134a and R-404A appliances
can absorb moisture quickly. Therefore it is important to prevent moisture from
entering the system when replacing or servicing parts.
Always install a new drier every time the sealed refrigeration system is opened.
• Do not replace the drier until after all other repair or replacement has been made.
Install the new drier with the arrow on the drier in the direction of the refrigerant
ow.
When brazing, protect the drier by using a wet cloth to prevent the drier from
overheating. Do not allow the drier to exceed 250°F (121°C).
1. Refrigerant Recovery
The appliance is provided with refrigerant access valves. Using proper refrigerant
practices recover the refrigerant from the access valves and store it in an approved
container. Do not discharge the refrigerant into the atmosphere.
44
2. Brazing
WARNING
• R-134a and R-404A themselves are not ammable at atmospheric pressure and
temperatures up to 176°F (80°C).
• R-134a and R-404A themselves are not explosive or poisonous. However,
when exposed to high temperatures (open ames), R-134a and R-404A can be
decomposed to form hydrouoric acid and carbonyl uoride both of which are
hazardous.
• Do not use silver alloy or copper alloy containing arsenic.
• Use an electronic leak detector or soap bubbles to check for leaks. Add a trace
of refrigerant to the system (if using an electronic leak detector), and then raise
the pressure using nitrogen gas (140PSIG). Do not use R-134a or R-404A as a
mixture with pressurized air for leak testing.
1) Braze all ttings while purging with nitrogen gas owing at a pressure of 3 to 4 PSIG.
NOTICE
Always install a new drier every time the sealed refrigeration system is opened.
• Do not replace the drier until after all other repair or replacement has been made.
Install the new drier with the arrow on the drier in the direction of the refrigerant
ow.
When brazing, protect the drier by using a wet cloth to prevent the drier from
overheating. Do not allow the drier to exceed 250°F (121°C).
2) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of
refrigerant to the system (if using an electronic leak detector), and then raise the
pressure using nitrogen gas (140 PSIG). Do not use R-134a or R-404A as a mixture
with pressurized air for leak testing.
3. Evacuation and Recharge
1) Attach a vacuum pump to the system. Be sure the charging hoses are connected to both
high and low-side access valves.
IMPORTANT
The vacuum level and vacuum pump may be the same as those for current
refrigerants. However, the rubber hose and gauge manifold to be used for
evacuation and refrigerant charge should be exclusively for POE oils.
2) Turn on the vacuum pump. Open the gauge manifold valves. Never allow the oil in the
vacuum pump toow backwards.
3) Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends
on pump capacity.
4) Close the low-side valve and high-side valve on the gauge manifold.
45
5) Disconnect the gauge manifold hose from the vacuum pump and attach it to a
refrigerant service cylinder. Remember to loosen the connection and purge the air from
the hose. See the nameplate for the required refrigerant charge. Hoshizaki recommends
only virgin refrigerant or reclaimed refrigerant which meets ARI Standard 700 (latest
edition) be used.
6) A liquid charge is required when charging an R-404A system (to prevent fractionation)
and optional when charging an R-134a system. Place the service cylinder on the
scales; if the service cylinder is not equipped with a dip tube, invert the service cylinder,
then place it on the scales. Open the high-side valve on the gauge manifold.
7) Allow the system to charge with liquid until the proper charge weight is met.
8) If necessary, add any remaining charge to the system through the low-side.
NOTICE!To prevent compressor damage, use a throttling valve or liquid
dispensing device to add the remaining liquid charge through the low-side
access valve with the appliance running.
9) Close gauge manifold valves and disconnect the hoses.
10) Cap the access valves to prevent a possible leak.
46
B. Important Notes for Component Replacement
NOTICE
When replacing a component listed below, see the notes to help ensure proper
operation.
Component Notes
Compressor Install a new start relay, start capacitor, and external protector (on 2-section freezers only).
Compressor,
Evaporator
Fan Motor,
Condenser Fan
Motor
WARNING! To reduce the risk of electric shock, be sure to reconnect the
component's ground wire.
Thermostatic
Expansion Valve
Attach the thermostatic expansion valve bulb to the suction line in the same location as
the previous bulb.
• Secure the bulb with the clamp and holder, then insulate it.
Defrost
Thermistor
After working with or around the defrost thermistor on a freezer, make sure the defrost
thermistor wire is not touching the defrost heater.
C. Door Reversal
The appliance is provided with a cabinet design which, after being delivered to the
installation location, permits changing of the door swing from left to right or right to left.
To change the door swing, an HS kit from your local Hoshizaki distributor is required. See
the table below. NOTICE! Improper installation of the HS kit may result in the doors
not closing completely and/or the gaskets not sealing correctly. For further details,
contact your local Hoshizaki distributor or Hoshizaki Technical Support at
1-800-233-1940.
Door Type Convert HS Kit Number
Full Glass Right Hinge to Left Hinge HS-5177
Left Hinge to Right Hinge HS-5176
Full Solid Right Hinge to Left Hinge HS-3726
Left Hinge to Right Hinge HS-3725
Half Solid Right Hinge to Left Hinge HS-3725
Left Hinge to Right Hinge HS-3726
47
V. Maintenance
WARNING
• Move the power switch to the "OFF" position and unplug the appliance before
performing maintenance to prevent electric shock or injury by moving parts. To
reduce the risk of electric shock, do not touch the power switch or plug with damp
hands.
• Before performing maintenance, move all foods into another clean refrigerator or
freezer.
1. Condenser
Check the condenser once a year and use a brush or vacuum cleaner to clean the
condenser as required.
2. Power Supply Connection
If a plug, power cord, or receptacle (three-section models) is damaged, replace it.
Besure to connect the ground wire.
48
VI. Preparing the Appliance for Periods of Non-Use
WARNING
When preparing the appliance for long storage, prevent the doors from closing to
reduce the risk of children getting trapped.
To reduce the risk of electric shock, do not touch the attachment plug or power
switch with damp hands.
When shutting down the appliance for more than one week, move the power
switch to the "OFF" position and unplug the appliance.
• Do not plug in/unplug the appliance to start/stop operation. Make sure the power
switch is in the "OFF" position before plugging in or unplugging the appliance to
reduce the risk of electric shock.
1) Before shutting down the appliance, move the stored food into another refrigerator or
freezer.
2) Reach over the front panel and move the power switch to the "OFF" position. The
appliance will shut down.
3) Unplug the appliance.
IMPORTANT
When preparing the appliance for long storage, clean the cabinet interior, door
gaskets, and shelves.
49
VII. Disposal
WARNING
When preparing the appliance for disposal, remove the door to reduce the risk of
children getting trapped. Leave the shelves in place so that children may not easily
climb inside.
The appliance contains refrigerant and must be disposed of in accordance with
applicable national, state, and local codes and regulations. Refrigerant must be
recovered by properly certied service personnel.
50
VIII. Technical Information
A. Electrical and Refrigerant Data
Model
AC Supply
Voltage Amperes
Design Pressure
(PSIG) Refrigerant (oz.)
HIGH 134a 404ALOW
CR1S-FGE/FGECL/FGECR/FGY/
FGYCL/FGYCR/FS/FSL/HS/HSL
115/60/1
4 240 -120 11
CF1S-FGE/FGY/FS/FSL/HS/HSL 9 450 250 - 7.5
CR2S-FS/HS 7
240 120
12 -
CR2S-FGE 7 14 -
CR2S-FGY 6.2
CF2S-FS/HS 11 450 250 - 17CF2S-FGE
CF2S-FGY 9.8
CR3S-FS/HS 115/60/1 24012 120
1-Section
11 -
2-Section
12
CF3S-FS/HS 208-230/115/60/1 450 250 -16
1-Section
8
2-Section
17
See the nameplate for electrical and refrigerant data. The nameplate is located inside the
cabinet.
We reserve the right to make changes in specications and design without prior notice.
51
B. Wiring Diagrams
1. CR1S-FS/FSL/HS/HSL Auxiliary Code E-5 and Earlier
WIRE COLOR CODE
BK BLACK
BR BROWN
BU BLUE
DBU DARK BLUE
GR GREEN
GY GRAY
LBU LIGHT BLUE
O ORANGE
P PINK
R RED
V VIOLET
W WHITE
Y YELLOW
CONTROL
MODULE
6
(F)
5
(H)
4
(L)
2
(C)
1
(N)
3
A
DEFROST
THERM
GR
GND
COMPRESSOR
CONDENSER
FAN
GND
GR
GR
GND
GR
GND
CABINET
LIGHT
(DOOR OPEN)
DOOR SWITCH
R
L N
115/60/1
W
START
RELAY
DOOR SWITCH
RELAY
POWER
SWITCH
(BK)
BK
EVAPORATOR
FAN
(BK) (BK)
(BK) (BK)
GR
GND
EVAPORATOR
FAN
(BK) (BK)
HIGH - PRESSURE
SWITCH
4
0
6
1
COMPRESSOR RELAY
7
8
6
4
2
5
3
1
LBU
V
DBU
BK
W
(W)
BK
BK
W
BK
W
W
BK
R
W
W
BK
GY
BK 10
11
BK R
BK
DBU
BK
LBU
BK
W
W
W
C
(BR)
(BU)
BD
CABINET
THERM
(BR)
(BU)
3A8726-012
CR1S-FS(-FSL)
W
W
BK
BK
W
BK
BK
DBU
BK
W
R
W
BK
W
W
W
W
W
START CAP.
280 MFD
AT 120VAC
BK
13
12
14
(BK)
PROTECTOR
INTERNAL
(BK)
*
* High-Pressure Switch
Cut-out 300±10 PSIG
Cut-in 190±20 PSIG
52
2. CR2S-FS/HS Auxiliary Code E-5 and Earlier
WIRE COLOR CODE
BK BLACK
BR BROWN
BU BLUE
DBU DARK BLUE
GR GREEN
GY GRAY
LBU LIGHT BLUE
O ORANGE
P PINK
R RED
V VIOLET
W WHITE
Y YELLOW
GR
GND
COMPRESSOR
CONDENSER
FAN
GND
GR
GR
GND
GR
GND
CABINET
LIGHT
(DOOR OPEN)
DOOR SWITCH
R
L N
115/60/1
W
START
RELAY
START CAP.
280 MFD
AT 120VAC
DOOR SWITCH
RELAY
POWER
SWITCH
BK
BK
EVAPORATOR
FAN
(BK) (BK)
(BK) (BK)
GR
GND
EVAPORATOR
FAN
(BK) (BK)
HIGH PRESSURE
SWITCH
4
0
6
1
COMPRESSOR RELAY
7
8
6
4
2
5
3
1
LBU
V
DBU
BK
W
W
BK
BK
W
BK
W
W
R
W
W
BK
GY
BKBK 10
11
13
12
14
GR
GND
EVAPORATOR
FAN
(BK) (BK)
CABINET
LIGHT
(DOOR OPEN)
DOOR SWITCH
BK
W
RBK
BK
BK BK
W
DBU
W
W
V
V
LBU
BK
CONTROL
MODULE
6
(F)
5
(H)
4
(L)
2
(C)
1
(N)
3
A
DEFROST
THERM
C
(BR)
(BU)
BD
CABINET
THERM
(BR)
(BU)
2S-FS(-HS)
W
BK
BK
LBU
BK
BK
W
W
DBU
DBU
(BK)
(BK)
W
W
W
W
W
R
BK
BK
RW
BK
PROTECTOR
INTERNAL
*
* High-Pressure Switch
Cut-out 300±10 PSIG
Cut-in 190±20 PSIG

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Kategori: Inte kategoriserad
Modell: Commercial CF2S-FS

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