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Installation & Operation Manual
iN199
iN199
WARNING
If the information in these instructions is not followed
exactly, a re or explosion could result causing
property damage, personal injury, or death.
— Do not store or use gasoline r other ammable o
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call our gas uppliery s from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
re department.
— Installation and service must e performed by b
a qualied installer, service agency, or the gas
supplier.
— Ne pas entreposer ni utiliser d’essence ou
ni d’autres vapeurs ou liquides inammables
à proximité de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ
•
Ne pas tenter d’allumer d’appareil.
•
Ne touchez à aucun interrupteur; ne pas vous
s t tervir des éléphones se rouvant dans
le bâtiment.
•
Appelez immédiatement votre fournisseur de gaz
depuis un voisin. uivez les instructionS s
du fournisseur.
•
Si vous ne pouvez rejoindre le fournisseur,
appelez le service des incendies.
— L’installation et l’entretien doivent être assurés
par un installateur ou un service d’entretien
qualié ou par le fournisseur de gaz.
AVERTISSEMENT
Assurez-vous de bien suivre les instructions données
dans cette notice pour réduire au minimum le
risque d’incendie ou d’explosion ou pour éviter tout
dommage matériel, toute blessure u la mort. o
Thank you for purchasing this Intellihot unit.
This unit is designed for years of trouble-free operation, and I urge you to read and follow the
instructions in this “Installation & Operation Manual.”
Our mission to create a better heating system began in the winter of 2005 when a tank water
heater broke down and ooded my basement. By combining the principles of a diesel engine’s
robustness, robotics intelligence, and marine environment durability, we set out to design a unit
from the ground up that would outperform and outlast all others.
Quickly, our goal grew from not just making a better water heater, but creating an intelligent
water heating and delivery system. Innovation is our hallmark, and simplicity, eciency, and
durability are at the core of every lntellihot product.
Our products are proudly engineered and built in Galesburg, Illinois. lntellihot has helped
commercial customers throughout the nation save thousands of dollars while eliminating
downtime. Our talented team of dedicated professionals is ready to assist you and help your
business succeed.
I thank you for purchasing our lntellihot products.
Sincerely,
Sri Deivasigamani
CEO, lntellihot Inc.
Table of Contents
1. General Information
1.1 Items Shipped With Water Heater. . . . . . . . . . . . . . 2
1.2 Serial Number Locations . . . . . . . . . . . . . . . . . . . . . 2
2. Safety
2.1 Safety Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Installation Warnings . . . . . . . . . . . . . . . . . . . . . . . . 3
3. TechnicalSpecications
3.1 SpecicationsChart.........................5
3.2 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 High Elevation Installations . . . . . . . . . . . . . . . . . . . 6
3.4 ConnectionSpecications ....................7
3.5 Exhaust Gas Standards . . . . . . . . . . . . . . . . . . . . . . 7
3.6 Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.7 CongurationOptions .......................9
4. Quick Reference Installation Guide
4.1 Install the Water Heater . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Pre-Startup Instructions . . . . . . . . . . . . . . . . . . . . . 11
5. Preparation Before Installation
5.1 Selecting an Indoor Installation Site . . . . . . . . . . . . 13
6. Gas Connection
6.1 Quick Reference Installation Instructions . . . . . . . . 14
6.2 Fuel Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.3 Gas Pressure Requirements. . . . . . . . . . . . . . . . . . . 14
6.4 Gas Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . 14
6.4.1 Venting of Gas Supply Regulators . . . . . . . 15
6.5 Length of Gas Supply Line . . . . . . . . . . . . . . . . . . . . 15
6.6 Gas Piping Material . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.7 DetermineCorrectGasPipeDiameter . . . . . . . . . . 15
6.8 GasPipeDripLegandShut-oValve . . . . . . . . . . . 15
6.9 ConnectingGasLinetoUnit . . . . . . . . . . . . . . . . . . 16
6.10 Gas Pipe Sizing Tables . . . . . . . . . . . . . . . . . . . . . . . 17
7. Air Intake Inlet and Exhaust Gas Outlet Pipe
Connections
7.1 Quick Reference Installation Guide . . . . . . . . . . . . . 19
7.2 TypicalSingleUnitAirIntakeInletandExhaustGas
Outlet Pipe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.3 Two Pipe Vent System (Direct Vent). . . . . . . . . . . . 20
7.3.1 SingleUnitCongurations . . . . . . . . . . . . . 20
7.3.2 MultipleUnitsCongurations...........21
7.3.3 SideWallAirIntakeInletandExhaustGas
Outlet Pipe Termination . . . . . . . . . . . . . . . . . . . . . . 21
7.3.4 RoofAirIntakeInletandExhaustGasOutlet
Pipe Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.4 Single Pipe Venting System. . . . . . . . . . . . . . . . . . . 22
7.4.1 SingleUnit..........................22
7.4.2 MultipleUnits .......................23
7.5 CombustionAirRequirements . . . . . . . . . . . . . . . . . 24
7.6 IntakeAirInletandExhaustGasOutletPipeDiameter
and Length .....................................24
7.7 VentingClearanceSpecications . . . . . . . . . . . . . . 25
7.8 Exhaust Gas Outlet Pipe Materials . . . . . . . . . . . . . 26
7.9 AirIntakeInletPipeVentMaterials .............26
7.10 Recommended Exhaust-Gas Outlet Pipe Transitions
27
8. Water Connections
8.1 Quick Reference Installation Instructions . . . . . . . . 28
8.2 HotWaterConnection .......................28
8.3 ColdWaterConnection ......................29
8.4 CondensateDrainLine .......................29
9. Electrical Power
9.1 Electrical Recommendations . . . . . . . . . . . . . . . . . . 30
9.2 ConnectionInstructions ......................30
10. Adjusting CO2 Level
10.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.2 AdjustmentProcedure .......................31
11. Natural Gas to Propane Conversion
11.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.2 ConversionProcedure.......................34
12. Operation
12.1 ControlPanel ..............................36
12.2 Turning Water Heater ON and OFF . . . . . . . . . . . . . 36
12.3 Setting the Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
12.4 AdjustingtheWaterTemperature . . . . . . . . . . . . . . 37
12.5 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12.5.1 Setting Passcode Protection . . . . . . . . . . . 38
12.5.2 ChangingPasscode . . . . . . . . . . . . . . . . . . 39
12.5.3 Forgot Passcode. . . . . . . . . . . . . . . . . . . . . 40
12.6 UnitOverview..............................40
12.7 Life Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
12.8 UnitInformation ............................42
12.9 More Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
12.9.1 Cellular ............................43
12.9.2 Error History . . . . . . . . . . . . . . . . . . . . . . . . 44
12.9.3 telliCareService(SubscribeatStartup) . . 44
13. Connecting Multiple Units
13.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . 47
13.2 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . 47
13.3 VentingforMultipleUnits . . . . . . . . . . . . . . . . . . . . 48
14. Maintenance
14.1 Maintenance-FreeCirculationPump ............49
14.2 AirFilter ..................................49
14.2.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 49
15. Wiring Diagrams and Troubleshooting
15.1 OperationalFlowChart ......................51
15.2 CompleteWiringDiagram(allmodels)...........52
15.3 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . 53
16. Serviceable Parts
16.1 Display ...................................59
16.2 ControlBoard ..............................60
16.3 WaterCircuit(topside) ......................61
16.4 WaterCircuit(bottomside) . . . . . . . . . . . . . . . . . . . 62
16.5 Exhaust...................................63
16.6 Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
16.7 Heat Exchanger (top side) . . . . . . . . . . . . . . . . . . . . 65
16.8 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
17. Requirements for State of Massachusetts
17.1 Notice Before Installation . . . . . . . . . . . . . . . . . 67
18. Warranty
18.1 Warranty..................................68
19. Product Warranty Registration
Produktspecifikationer
Varumärke: | Intellihot |
Kategori: | Pannor & pannor |
Modell: | iN199 |
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