Kolpak Polar Pak PX6-1010-CT-T3 Bruksanvisning

Kolpak kylskåp Polar Pak PX6-1010-CT-T3

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www.welbilt.com 800-225-9916 1
Kolpak/RDI
Refrigeration System
Installation & Operation
Manual
Welbilt
2915 Tennessee Avenue North
Parsons, TN 38363
Phone: 800 9916- -225
www.welbilt.com
550001058- 10
April 7 201
www.welbilt.com 800-225-9916 2
Table of Contents
Safety Information ...................................................................................................................... 3
Receiving Inspection ................................................................................................................... 4
Locating and Mounting Condensing Units ...............................................................................4-6
Locating and Mounting Evaporator Coils .................................................................................6-7
Wiring 8 .........................................................................................................................................
Piping ..................................................................................................................................... 8-13
Leak Test ............................................................................................................................. 14-15
Evacuation ........................................................................................................................... 15-16
Refrigerant Charging ................................................................................................................. 16
Suction/Liquid Line Sizing Chart ...............................................................................................17
Operational Start- Up ........................................................................................................... 18-20
Compressor Superheat ............................................................................................................. 21
Evaporator Superheat ......................................................................................................... 22-23
Thermostat ........................................................................................................................... 24-28
Electric Defrost Timer ................................................................................................................ 29
Maintenance ............................................................................................................................ 30
Troubleshooting Charts ........................................................................................................ 31 33-
ArcticFox Local Area Dashboard & Alarms (LDA): .................................................................... 34
ArcticFox LDA Kit...................................................................................................................... 34
ArcticFox LDA Back Label ........................................................................................................35
ArcticFox LDA Side View .......................................................................................................... 35
ModBus Configuration .......................................................................................................... 36 38-
Installing The ArcticFox LDA: Option 1 ...................................................................................... 39
Installing The ArcticFox LDA: Option 2 ...................................................................................... 39
Installing The ArcticFox LDA: Option 3 ...................................................................................... 40
Using the ArcticFox Flash Drive For Data Logging The ArcticFox LDA ..................................... 40
Accessing The Local Dashboard .......................................................................................... 41 58-
Evaporator Troubleshooting ...................................................................................................... 59
Condensing Unit Troubleshooting ........................................................................................ 60 61-
Wiring Diagrams .................................................................................................................. 62 76-
Condensing Unit 208-230/1/60 .............................................................................................. 62
Condensing Unit 208-230/3/60 .............................................................................................. 63
Condensing Unit 460/3/60 ..................................................................................................... 64
Condensing Unit Medium Temp (MZ) Scroll 208-230/1/60 .................................................... 65
Condensing Unit Medium Temp (MZ) Scroll 208-230/3/60 .................................................... 66
Condensing Unit Low Temp (LZ) Scroll 208-230/1/60 ........................................................... 67
Refrigeration System Low Temp (LZ) Scroll 208-230/1/60 .................................................... 68
Condensing Unit Low Temp (LZ) Scroll 208-230/3/60 ........................................................... 69
Refrigeration System Low Temp (LZ) Scroll 208-230/3/60 .................................................... 70
Air Defrost Evaporator 115/1/ ................................................................................................ 71
Air Defrost Evaporator 208 230/60/1- ..................................................................................... 72
Air Defrost with 2 Evaporators 115/1/60 ............................................................................... 73
Air Defrost with 2 Evaporators 208-230/60/1 ......................................................................... 74
Electric Defrost Evaporator 208-230/1/60 .............................................................................. 75
Electric Defrost with 2 Evaporators 208-230/1/60 .................................................................. 76
System Start-Up Data Sheet ................................................................................................ 77 80-
Warranty Information................................................................................................................. 81
www.welbilt.com 800-225-9916 3
General Safety Information
Read this manual carefully before beginning the installation and operation of the
refrigeration system. Special attention is required to all sections identified with the
following warning and caution notices provided in both English and French languages :
WARNING
Text in a Warning box alerts you to a potential personal injury situation. Read each
Warning statement before proceeding and work carefully.
AVERTISSEMENT
Le texte qui figure dans les encadrés d’avertissement vous alerte d’une
situation pouvant potentiellement causer des blessures. Lire chaque
déclaration d’avertissement avant de procéder et travailler prudemment.
CAUTION
Text in a Caution box alerts you to a situation in which you could damage the
refrigeration system. Read each Caution statement before proceeding and work
carefully.
MISE EN GARDE
Le texte qui figure dans les encadrés de mise en garde vous alerte d’une
situation dans laquelle le système de réfrigération pourrait subir des
dommages. Lire chaque déclaration de mise en garde avant de procéder et
travailler prudemment.
Disregarding these special notices may result in personal injury and/or damage to the
refrigeration system.
Safety Notices:
Installation and maintenance/servicing to be performed only by trained and are
qualified personnel familiar with commercial refrigeration systems.
Ensure that all field wiring conforms to the equipment requirements and all
applicable local and national codes.
Disconnect all power sources before servicing the refrigeration equipment.
Sheet metal and coil surfaces have sharp edges. Use appropriate protective
gloves to prevent injury.
Use appropriate eye protection during installation and servicing.
www.welbilt.com 800-225-9916 4
Receiving Inspection
Check the shipment carefully and compare to the bill of lading. Account for all items
listed and inspect each container for damage. Carefully inspect for any concealed
damage. Report any shortages or damages to the carrier, note on the bill of lading, and
file a freight claim.
Damaged material cannot be returned to the manufacturer without prior approval. A
Return Material Authorization (RMA) must be obtained. Contact a sales representative
at 800- -826 7036.
Locating and Mounting Condensing Unit
General Guidelines:
Check the selected installation location to ensure that racks, braces, flooring,
foundations, etc. are adequate to support the condensing unit weight.
The installation location is clean, dry, and level.
Locate away from corrosive and noise sensitive atmospheres.
Use the condensing unit skid and base when moving the unit. Do not remove
unit from skid until the unit is moved to the mounting location.
Mount the condensing unit base to pads or structural rails using properly sized
bolts through the unit base. Center of condensing unit needs to be properly
supported.
www.welbilt.com 800-225-9916 5
General Guidelines - Condensing Unit Locating and Mounting (continued):
WARNING
Do not lift the condensing unit by the refrigerant tubing or components. These features
will not support the condensing unit weight. Injury and unit damage may occur!
AVERTISSEMENT
Ne pas soulever le groupe compresseur condenseur par les tubes ou les -
composants du réfrigérant. Ces éléments ne supporteront pas le poids du
groupe compresseur-condenseur. Cela pourrait entraîner des blessures et
des dommages à l’appareil!
Clearance Requirements:
Locate where there is a sufficient and unrestricted supply of clean ambient air.
Locate where this is adequate space for the removal of the heated discharged air
from the condensing unit area.
Do not position multiple units so that discharge air from one unit is blowing into
the condenser inlet air of the other unit.
All sides of the unit should be positioned a minimum distance equal to the total
width of the condensing unit away from any other unit, wall, or obstruction.
www.welbilt.com 800-225-9916 6
Clearance Requirements (continued):
Example of Multiple Units with Horizontal Airflow
CAUTION
Failure to observe clearance and air flow requirements will result in poor system
performance and premature equipment failure!
MISE EN GARDE
Le non-respect des exigences de dégagement et de circulation d’air aura
pour résultat un rendement médiocre du système et une défaillance
prématurée de l’équipement!
Locating and Mounting Evaporator Coil
General Guidelines:
Do not place the evaporator above or close to door openings. This will help
prevent potential icing problems.
Allow a minimum clearance equal to or greater than the coil height on all sides of
the coil for proper air flow and service access.
Use the evaporator coil for a template to locate and drill the mounting holes (1/2”
diameter).
Place a 1” and a 1 5/8” washer on each nylon bolt and insert through the drilled -
mounting holes in the ceiling from the exterior of the walk in ceiling panel - .
BUILDING WALL
(VIEWED FROM ABOVE)
AIR
FLOW
AIR
FLOW
MINIMUM
DISTANCE
24”
INTAKE AIR
MINIMUM DISTANCE 24”
24”
MINIMUM DISTANCE 24”
24”
www.welbilt.com 800-225-9916 7
General Guidelines - Locating and Mounting Evaporator Coil (continued):
NOTE: Nylon bolts are supplied to prevent thermal transfer between the exterior
of the walk- - in and the interior of the walk in. Do not use metal bolts.
Lift the evaporator coil until the nylon bolts extend through the mounting
brackets.
Install washers and secure with nuts. Tighten until the coil is firm against the
ceiling. The evaporator coil must be level.
Additional information is available in the installation manual supplied with the
evaporator.
CAUTION
Failure to observe clearance and air flow requirements will result in poor system
performance and premature equipment failure!
MISE EN GARDE
Le non-respect des exigences de dégagement et de circulation d’air aura
pour résultat un rendement médiocre du système et une défaillance
prématurée de l’équipement!
Evaporator Coil Mounting Diagram
www.welbilt.com 800-225-9916 8
Wiring
All electrical connections and routing must comply with local and national codes. Do not
modify the factory installed wiring without written factory approval. The field wiring must
enter through the knockouts provided. Refer to the nameplate on the condensing or
evaporator coil to determine the proper electrical power supply. Wire type should be of
copper conductor only and properly sized to handle the electrical load. The unit and coil
must be properly grounded. Condensing unit wiring diagrams are cated inside this lo
installation manual and attached inside the electrical box cover. Evaporator coil wiring
diagrams are located inside this installation manual and inside the evaporator cover.
WARNING
All wiring must comply with local and national codes. Wiring must be performed only by
a refrigeration technician or certified electrician Failure to follow these guidelines may .
result in injury!
AVERTISSEMENT
Tout le câblage doit être conforme aux codes locaux et nationaux. Le
câblage ne doit être effectué que par un technicien en réfrigération ou un
électricien agréé. Le non-respect de ces consignes peut entraîner des
blessures!
CAUTION
Check all wiring connections, including factory terminals, before operation. Connections
can become loose during shipment and installation.
MISE EN GARDE
Vérifier toutes les connexions de câblage, y compris les bornes installées en
usine, avant de faire fonctionner l’appareil. Les connexions peuvent devenir
lâches pendant l’expédition et l’installation.
Piping
General Requirements:
All refrigeration piping and components are to be installed in accordance with applicable
local and national codes and in conformance with industry refrigeration guidelines to
ensure proper operation of the refrigeration system. Only refrigeration grade copper
tubing should be used. Long radius elbows should be used. Short radius elbows have
points of excessive stress concentration and are subject to breaking at these points, do
not use short radius elbows. Suction lines must be insulated with a minimum ¾” thick
insulation tubing to reduce heat pick -up.
www.welbilt.com 800-225-9916 9
Cleanliness:
Condensing units and evaporator coils are cleaned and dehydrated at the factory. The
condensing unit must remain closed and pressurized until the piping is complete and
final connections are ready to be made.
CAUTION
The maximum air exposure for dehydrated condensing units is 15 minutes. Systems
exposed longer than 15 minutes must have the compressor oil and drier filter replaced.
Leaving a system exposed to the atmosphere for more than 15 minutes can result in
premature system failure.
MISE EN GARDE
L’exposition maximale à l’air des groupes compresseurs-condenseurs
déshydratés est de 15 minutes. L’huile du compresseur et le filtre du
dessiccateur doivent être remplacés sur les systèmes qui ont été exposés à
l’air pendant plus de 15 minutes. L’exposition d’un système à l’atmosphère
pendant plus de 15 minutes peut avoir pour résultat une défaillance
prématurée du système.
Do not base mount vremove alve covers until work is ready to be performed. Ensure
that all refrigeration tubing is clean and dry prior to installation. Use only tubing cutters
when trimming tubing to the proper length. Do not use saws to cut tubing.
CAUTION
The use of saws to cut tubing can contaminate the system with copper chips causing
premature system failure.
MISE EN GARDE
L’utilisation de scies pour couper le tubage peut contaminer le système par
des copeaux de cuivre et causer une défaillance prématurée du système.
Brazing joints require a dry inert gas, typically nitrogen, be passed through the lines at a
low pressure to prevent scaling and oxidation. Use only silver solder brazing alloys.
Minimize the amount of flux to prevent internal contamination. Flux only the male
portion of the joint. Thoroughly clean fluxed joints after brazing.
CAUTION
Dry inert gas must be passed through the system while brazing to prevent scaling and
oxidation. Scaling and oxides can clog refrigeration components resulting in system
failure.

Produktspecifikationer

Varumärke: Kolpak
Kategori: kylskåp
Modell: Polar Pak PX6-1010-CT-T3

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