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Owner's Manual
for Maintenance and Safety
2015
RANGER Diesel
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
1
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of
POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new
product introductions, upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Low emission vehicles (LEVs)
• ®RANGER utility vehicles
• ®RZR sport vehicles
• VICTORY® motorcycles
• GEM® electric vehicles
Always follow the instructions and recommendations in this manual. The manual contains
instructions for minor maintenance, but information about major repairs is outlined in the
POLARIS Service Manual and should be performed only by a factory-certified Master
Service Dealer® (MSD) technician. Please see your dealer for all of your service needs
during (and after) the warranty period.
2
POLARIS® and RANGER® are trademarks of POLARIS Industries Inc.
Copyright 2014 POLARIS Industries Inc. All information contained within this publication is based on the latest
product information at the time of publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only.
No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or
procedures contained within, whether whole or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the
original instructions.
Printed in U.S.A.
2015 RANGER Diesel Owner’s Manual
P/N 9926051
3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Winch Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Emission Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
POLARIS Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4
INTRODUCTION
The RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations
concerning the operation of this vehicle in your area.
The following signal words and symbols appear throughout this manual and on your vehicle.
Your safety is involved when these words and symbols are used. Become familiar with their
meanings before reading the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
5
INTRODUCTION
Declaration of Conformity
Polaris Sales Europe Sàrl
Route de I’Etraz
Business Center A5
1180 Rolle, Switzerland
Telephone +41213-218-700
DECLARATION OF CONFORMITY
January 1, 2015
Polaris Sales Europe Sàrl declares that the vehicle(s) listed below
conform to the essential requirements applicable to all terrain vehicles.
APPLICABLE EUROPEAN DIRECTIVES: TEST / EVALUATION METHODS
2006/42/EC as amended
(Machinery Directive)
EN 15997
Noise & Vibration Level
2004/108/EC as amended
(EMC Directive)
UNECE R10
97/24/EC Chapter 8
MODEL COMMERCIAL NAME SERIAL NUMBER
R_ _RT _ D1 _
(All combinations)
RANGER Diesel TAPRT_ _ D1_ F_ _ _ _ _ _ _
(All combinations)
6
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the spaces provided.
Remove the spare key and store it in a safe place. An ignition key can be duplicated only by
ordering a POLARIS key blank (using your key number) and mating it with one of your
existing keys. The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ________________________________________________________________________
Frame VIN: _________________________________________________________________________________
Engine Serial Number: ________________________________________________________________________
Key Number: ________________________________________________________________________________
Engine Serial Number
VIN
Key Number
####
7
SAFETY
Failure to heed the warnings and safety precautions contained in this manual can result in severe injury
or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles
differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even
during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper
precautions.
• Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy
of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety
warnings, precautions and operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• Never operate this vehicle without proper instruction. Take an authorized training course.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s
license to operate this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle. All riders must be able to sit
with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if
driving) or on a passenger hand hold (if equipped).
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product
labels.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other
body parts inside the vehicle at all times.
• Always wear a seat belt when riding in this vehicle. Always wear a helmet, eye protection, gloves,
long-sleeve shirt, long pants and over-the-ankle boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair judgment and reduce
operator reaction time.
Safety Training
Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any
family members who will be riding this vehicle to take a training course.
For more information about safety, contact an authorized POLARIS dealer or visit the
POLARIS web site at www.polaris.com.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself with all laws
and regulations concerning the operation of this vehicle in your area.
We strongly advise you to strictly follow the recommended maintenance program outlined in
your owner's manual. This preventive maintenance program is designed to ensure that all
critical components on your vehicle are thoroughly inspected at specic intervals.
WARNING
8
SAFETY
Safe Riding Gear
The driver and passenger must wear helmet, eye protection, gloves, long-sleeve shirt, long
pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of
injury.
Helmet
Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle,
always wear a helmet that meets or exceeds established safety standards.
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05
label. The ECE mark consists of a circle surrounding the letter E, fol-
lowed by the distinguishing number of the country which has granted
approval. The approval number and serial number will also be displayed
on the label.
E
4
051039
0006.31
Helmet
Eye Protection
Gloves
Over-the-Ankle
Boots
Long Pants
Long
Sleeves
9
SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this
POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face
shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE)
bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept
clean.
Gloves
Wear gloves for comfort and for protection from sun, cold weather and other elements.
Boots
Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle
with bare feet or sandals.
Clothing
Wear long sleeves and long pants to protect arms and legs.
Rider Comfort
Under certain operating conditions, heat generated by the engine and exhaust system can
elevate temperatures in the driver and passenger cab area. The condition occurs most
frequently when a vehicle is being operated in high ambient temperatures at low speeds and/
or high load conditions for an extended period of time. The use of certain windshield, roof
and/or cab systems may contribute to this condition by restricting airflow. Any discomfort
due to heat buildup in this area can be minimized by wearing proper riding apparel and by
varying speeds to increase airflow.
10
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection. Read and follow the
instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual
differ from the labels on your vehicle, always read and follow the instructions of the labels
on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a
replacement. Replacement safety labels are provided by POLARIS at no charge. The part
number is printed on the label.
Proper Use Warning
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway vehicle access) - collisions
with cars and trucks can occur.
• Do not exceed seating capacity: 3 occupants.
• Driving on public roads may be hazardous and could be a violation of the law.
Proper Use
Warning
Payload Warning
Shift Caution
Seat Belt/Drive
Responsibly
Warning
11
SAFETY
Safety Labels and Locations
Payload Warning/Shift Caution
WARNING
Never exceed 64 km/h (40 MPH) if total payload is greater than 250 kg (550 lbs.)
Never exceed 40 km/h (25 MPH) if total payload is greater than 476 kg (1050 lbs.)
CAUTION
To avoid transmission damage, shift only when vehicle is stationary and at idle. When vehicle is
stopped, place shift in parked position.
Seat Belt/Drive Responsibly Warning
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use cab nets and/or doors.
• Each rider must be able to sit with back against seat, feet flat on the floor,
and hands on steering wheel or hand holds. Stay completely inside the
vehicle.
Drive Responsibly
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding, skidding or fishtailing,
and never do donuts.
• Slow down before entering a turn.
• Avoid hard acceleration when turning, even from a stop.
• Plan for hills, rough terrain, ruts and other changes in traction and
terrain. Avoid paved surfaces.
• Avoid sidehilling (riding across slopes).
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk of injury:
• Keep a firm grip on the steering wheel or hand holds and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org).
7179983
Rollovers have caused
severe injuries and death,
even on flat, open areas.
12
SAFETY
Safety Labels and Locations
Load/Passenger/Tire Pressure Warning
WARNING
• Never carry passengers in cargo box.
• Passengers can be thrown off. This can
cause serious injury or death.
• If total payload is greater than 500 lbs. (227
kg), the vehicle must be operated in LOW
range.
IMPROPER TIRE PRESSURE OR
OVERLOADING CAN CAUSE LOSS OF
CONTROL RESULTING IN SERIOUS
INJURY OR DEATH.
• Reduce speed and allow greater distance
for braking when carrying cargo.
• Overloading or carrying tall, off-center, or
unsecured loads will increase your risk of
losing control. Loads should be centered and carried as low as possible in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
Clutch Cover Warning
WARNING
Improper service or maintenance of this PVT system can result
in vehicle damage, SEVERE INJURY or DEATH.
Always look for and remove debris inside and around clutch
and vent system when replacing belt.
Read owner’s manual or see authorized POLARIS dealer.
7177469
RANGER Diesel 4x4
MAXIMUM CARGO BOX LOAD 454 kg
(1000 lbs.)
TIRE PRESSURE IN kPa (PSI) FRONT 69 (10)
REAR 83 (12)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND
ACCESSORIES
682 kg
(1500 lbs.)
Read Operation and Maintenance Manual for more detailed loading information.
Clutch Cover
Warning
13
SAFETY
Operator Safety
Serious injury or death can result if you do not follow these instructions and procedures, which are
outlined in further detail within your owner's manual.
• Read this entire manual and all labels carefully. Follow the operating procedures
described.
• Never allow anyone under the age of 16 to operate this vehicle and never allow anyone
without a valid driver's license to operate this vehicle.
• Do not carry a passenger until you have at least two hours of driving experience with this
vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle. All riders must be
able to sit with backs against the seat, both feet flat on the floor and both hands on the
steering wheel (if driving) or on a passenger hand hold (if equipped).
• The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt,
long pants, over-the-ankle boots and seat belt at all times.
• Always use the cab nets (or doors) while riding in this vehicle.
• Always keep hands and feet inside the vehicle at all times.
• Always keep both hands on the steering wheel and both feet on the floorboards of the
vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all
product labels.
• To reduce rollover risk, be especially careful when encountering obstacles and slopes and
when braking on hills or during turns.
• This vehicle is for off road use only. Never operate on public roads (unless marked for o-
road use). Always avoid paved surfaces.
• Never consume alcohol or drugs before or while operating this vehicle.
• Never operate at excessive speeds. Always travel at a speed proper for the terrain,
visibility and operating conditions, and your experience.
• Never attempt jumps or other stunts.
• Always inspect the vehicle before each use to make sure it’s in safe operating condition.
Always follow the inspection procedures described in this manual.
WARNING
14
SAFETY
Operator Safety
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert
to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow speeds before
attempting to turn at faster speeds. Never turn at excessive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer if it has been
involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice
on smaller hills before attempting larger hills.
• Always follow proper procedures for climbing hills as described in this manual. See page
49. Check the terrain carefully before attempting to climb a hill. Never climb hills with
excessively slippery or loose surfaces. Never apply throttle suddenly. Never make sudden
gear changes. Never go over the top of a hill at high speed.
• Always follow the proper procedures outlined in this manual for traveling downhill and
for braking on hills. See page 49. Check the terrain carefully before descending a hill.
Never travel downhill at high speed. Avoid going downhill at an angle, which would cause
the vehicle to lean sharply to one side. Travel straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never attempt to operate over
large obstacles such as large rocks or fallen trees. Always follow the proper procedures
outlined in this manual when operating over obstacles. See page 47.
• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly
and exercise caution to reduce the chance of skidding or sliding out of control.
• Never operate your vehicle in fast-flowing water or in water deeper than that specified in
this manual. See page 50. Wet brakes may have reduced stopping ability. Test your brakes
after leaving water. If necessary, apply them lightly several times to let friction dry out the
pads.
• Always be sure there are no obstacles or people behind your vehicle when operating in
reverse. When it's safe to proceed in reverse, move slowly. Avoid turning at sharp angles
in reverse.
15
SAFETY
Operator Safety
• Always use the proper size and type of tires specified in this manual. Always maintain
proper tire pressure as specified on safety labels.
• Never modify this vehicle through improper installation or use of non-POLARIS
approved accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should be properly
distributed and securely attached. Reduce speed and follow the instructions in this manual
for hauling cargo or pulling a trailer. Allow a greater distance for braking.
• Always place the transmission in PARK before getting out of the vehicle.
• Always engage the park brake when leaving the vehicle unattended.
• Always stop the engine before refueling. Remove flammable material containers from the
box before filling them with fuel. Make sure the refueling area is well ventilated and free
of any source of flame or sparks.
• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use
by someone under the age of 16 or without a driver’s license and proper training, or
accidental starting.
For more information about safety, contact an
authorized POLARIS dealer or visit the POLARIS web
site at www.polaris.com.
Equipment Modifications
Do not install any non-POLARIS approved accessory or modify the vehicle for the purpose
of increasing speed or power. Any modifications or installation of non-POLARIS approved
accessories could create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS vehicle will be terminated if any non-POLARIS approved
equipment and/or modications have been added to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires,
sprayers, or large racks, may change the handling characteristics of the vehicle. Use only
POLARIS-approved accessories, and familiarize yourself with their function and effect on
the vehicle.
16
SAFETY
Operator Safety
Failure to operate the RANGER properly can result in a
collision, loss of control, accident or rollover, which may result
in serious injury or death. Heed all safety warnings outlined in
this section of the owner’s manual. See the OPERATION
section of the owner’s manual for proper operating
procedures.
Operating Without Instruction
Operating this vehicle without proper instruction increases the
risk of an accident. The operator must understand how to
operate the vehicle properly in different situations and on
different types of terrain.
All operators must read and understand the Owner's Manual
and all warning and instruction labels before operating the
vehicle.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY.
NEVER operate this vehicle if you are under age
16 and NEVER operate without a valid driver’s
license.
Never operate with a passenger under the age of
12. All riders must be able to sit with backs
against the seat, both feet flat on the floor and
both hands on the steering wheel (if driving) or on
a passenger hand hold (if equipped).
Using Alcohol or Drugs
Operating the vehicle after consuming alcohol or drugs could
adversely affect operator judgment, reaction time, balance and
perception.
Never drink alcohol or use drugs or medications before or
while operating this vehicle.
WARNING
<16
17
SAFETY
Operator Safety
Seat Belts
Riding in this vehicle without wearing the seat belt increases
the risk of serious injury in the event of rollover, loss of control,
other accident or sudden stop. Seat belts may reduce the
severity of injury in these circumstances.
All riders must wear seat belts at all times.
Protective Apparel
Riding in this vehicle without wearing an approved helmet and
protective eyewear increases the risk of a serious injuries in the
event of an accident.
Operator and all passenger must always wear an approved
helmet that fits properly and eye protection (goggles or face
shield).
Jumps and Stunts
Exhibition driving increases the risk of an accident or rollover. DO
NOT do power slides, “donuts”, jumps or other driving stunts.
Avoid exhibition driving.
Carrying a Passenger
A passenger must always be seated in a passenger seat with seat belt secured. Never carry more than
two passengers in a 3-seat vehicle.
18
SAFETY
Operator Safety
Cab Nets
Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious
injury or death in the event of an accident or rollover. Always use the cab nets (or doors) while riding in
this vehicle.
Always keep hands and feet inside the vehicle at all times.
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases
the risk of an accident. Always perform the pre-ride inspection before each use of your RANGER to
make sure it's in safe operating condition. See page 36.
Always follow all inspection and maintenance procedures and schedules described in this owner's
manual. See page 67.
Operating With a Load on the Vehicle
The weight of both cargo and passenger impacts vehicle operation. For your safety and the safety of
others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the
instructions in this manual for loading, tire pressure, gear selection and speed.
•Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the
specifications section of this manual and on a label on the vehicle. When more passenger weight is
added, cargo weight may need to be reduced accordingly.
• The recommended tire pressures are listed in the specifications section of this manual and on a label
on the vehicle.
Always follow these guidelines:
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time.
Never start the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other
reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle. Hot components can
cause burns and fire. Do not touch hot exhaust system components. Always keep combustible
materials away from the exhaust system. Use caution when traveling through tall grass, especially dry
grass, to avoid debris build-up around the exhaust system.
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the maximum weight capacity 1. Slow down.
2. Verify tire pressure.
3. Use extra caution when
operating.
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
20
SAFETY
Operator Safety
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause
loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces.
Always slow down and use additional caution when operating on slippery surfaces.
Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction
unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in this
owner's manual. See page 48.
Operating on Frozen Bodies of Water
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate
the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to
support the weight and moving force of the vehicle, you and your passenger, and your cargo, together
with any other vehicles in your party.
Always check with local authorities and residents to confirm ice conditions and thickness over your
entire route. Vehicle operat e conditions on frozen bodies of water.ors assume all risk associated with ic
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a
qualified service dealer inspect the entire machine for possible damage, including (but not limited to)
seat belts, rollover protection devices, brakes, throttle and steering systems.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always
operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills
and experience and your passenger’s skills and experience.
Operating on Pavement
This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle
on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the
handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid
operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid
sudden turns or stops.
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a collision with another
vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads
(unless designated for off-highway use). In some areas it's unlawful to operate this vehicle on public
streets, roads and highways.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or
rollover. Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to
changing terrain conditions.
21
FEATURES AND CONTROLS
Component Locations
Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets (or doors, if
equipped) must be used by both operator and passenger at all times. Any illustrations without
cab nets are only to allow component identification. Always use the cab nets (or doors).
Not all models come with all features. Refer to the specifications section on page 102.
Front Bumper/Brush Guard
Radiator
ROPS Cab
Frame
Console
Cargo Box
Fuel Tank Cap
Cab Net
Receiver
Hitch CV Boot/Rear
Caliper
Muffler (Spark Arrester)
Tailgate
Intake Screens (both sides)
Headlights
Mirrors
Turn Signal Lights
22
FEATURES AND CONTROLS
Console
Auxiliary Outlets
The 12-volt receptacles have spade connections on the back that may be used to power an
auxiliary light or other optional accessories or lights. The connections are behind the con-
sole, under the dash.
Gear Selector
H: High Gear
L: Low Gear
N: Neutral
R: Reverse
P: Park
Low gear is the primary driving range for the RANGER. High gear is intended for use on
hard-packed surfaces with light loads.
To shift gears, brake to a complete stop. When the engine is idling, move the lever to the
desired gear.
NOTICE: Shifting gears with the engine speed above idle or while the vehicle is moving could cause
transmission damage. Always shift when the vehicle is stationary and the engine is at idle.
Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your
dealer if you experience any shifting problems.
Using Low Range
Always shift into low gear for any of the following conditions.
• Operating in rough terrain or over obstacles
• Loading the vehicle onto a trailer
• Towing heavy loads
Cup Holder
12V Auxiliary
Outlets
Storage
Tray
Instrument
Cluster
Gear Selector
(Shifter)
Storage
Compartment
Hazard Switch
AWD/Differential
Lock Switch
Park Brake/Turn
Signal Indicators
24
FEATURES AND CONTROLS
Switches
Turn Signal Lever
Before turning, activate a turn signal to alert others
of your intentions. Check turn signal lamps before
each ride.
Tip: The key must be in the ON position to activate the
turn signals.
Move the turn signal lever downward to signal a
left turn. The left turn signal lamps in the taillight
and below the front headlight will flash. The turn
signal indicator on the console will also flash.
Move the lever upward to signal a right turn. The
right signal lamps and indicator will flash.
Return the lever to the center position to end the
signal.
AWD/Differential Lock Switch
The AWD/Differential Switch has three positions:
• All Wheel Drive (AWD)
• Differential Lock (2WD)
• Differential Unlock
Press the top of the rocker switch to engage All Wheel
Drive (AWD). See page 56 for operating instructions.
Move the rocker switch to the center position to lock
the differential and operate in rear wheel drive. Press
the bottom of the switch to unlock the dierential and
allow the two rear drive wheels to operate
independently. See page 57 for differential lock
operating instructions.
Mode Button
The MODE button is located on the
instrument cluster. Use the MODE button to
toggle through mode options available in the
instrument cluster. See pages 30-34.
Right
Turn
Left
Turn
AWD
Differential Lock
Differential Unlock
Mode
Button
25
FEATURES AND CONTROLS
Brake Pedal
Depress the brake pedal to slow or stop the vehicle. Apply
the brakes while starting the engine.
Throttle Pedal
Push the throttle pedal down to increase engine speed. Spring
pressure returns the pedal to the rest position when released.
Always check that the throttle pedal returns normally before
starting the engine.
Tip: If the throttle pedal and brake pedal are applied simultaneously,
engine power may be limited.
Park Brake Lever
Always apply the service brakes before
engaging or releasing the park brake. To
help prevent the vehicle from rolling,
set the park brake when parking the
vehicle. When the park brake is set, the
park brake indicator on the console
illuminates. Driving while the park
brake indicator is illuminated could
result in excessive wear to brake pads.
1. To set the park brake, apply the
brakes.
2. Pull the park brake lever upward as
far as possible.
3. To release the park brake, apply the
brakes. Press the park brake release
inward and move the lever downward as far as possible.
Mirrors
Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before
driving the vehicle.
Trailer Hitch Bracket
This vehicle is equipped with a receiver
hitch bracket for a trailer hitch. To avoid
injury and property damage, always
heed the warnings and towing capacities
outlined on pages 53-54.
Throttle
Pedal
Brake
Pedal
Park
Brake
Lever
Park
Brake
Release
Receiver Hitch
26
FEATURES AND CONTROLS
Fuel Cap
The fuel tank filler cap is located on the
left side of the vehicle near the driver’s
seat. Use only the recommended diesel
fuel. See page 37.
Electronic Power Steering (EPS)
Electronic power steering (if equipped) engages when the ignition key is turned to the ON
position. EPS remains engaged whether the vehicle is moving or idle.
To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if
the key remains in the ON position. The EPS warning indicator will illuminate to indicate the
EPS has shut down. Turn the key off and on to reset the unit.
Adjustable Steering Wheel
The steering wheel can be tilted upward or
downward for rider preference.
Lift and hold the adjustment lever toward you
while moving the steering wheel upward or
downward. Release the lever when the
steering wheel is at the desired position.
Steering Lock
Lock the steering to prevent unauthorized use or theft
of the vehicle.
WARNING! Always unlock the steering before starting the
engine.
NOTICE: Always remove the steering lock key before
operating the vehicle. Place the steering lock
keys in a safe place. The lock must be replaced
if the keys are lost.
1. Turn the steering wheel full right or full left.
2. Open the steering lock cap. Insert the steering
lock key and turn it clockwise.
3. Continue applying light clockwise pressure to the
key while moving the steering wheel slowly in
the reverse direction. When you feel a click and
slight movement of the key, the steering has
locked. Attempt to move the steering wheel to
verify that it’s locked.
4. Remove the key. Reinstall the steering lock cap.
5. To unlock the steering, insert the steering lock key and turn it counter-clockwise.
Remove the key.
Fuel
Cap
Adjuster
Steering
Lock Cap
Steering
Lock Key
27
FEATURES AND CONTROLS
Seat and Storage Compartments
The electrical compartment is located under the center console between the seats. Never use
this area for storage. Storage compartments are located under all other seats. Remove the
storage bin under the passenger seat to access the battery.
Pull the rear edge of a seat upward to release the latch pins from the grommets. Roll the seat
forward to access the under-seat area. To completely remove a seat, roll the seat forward and
lift the seat tabs from the seat base mounts.
Always make sure all seats are properly installed and securely latched before operating. Push
down firmly on the rear of each seat until the latch pins are fully seated into the grommets.
Rollover Protective Structure (ROPS)
The Rollover Protective Structure (ROPS) on
this vehicle meets OSHA 1928.53 rollover
performance requirements. Always have your
authorized POLARIS dealer thoroughly inspect
the ROPS if it ever becomes damaged in any
way.
No device can assure occupant protection in the
event of a rollover. Always follow all safe
operating practices outlined in this manual to
avoid vehicle rollover.
WARNING! Vehicle rollover could cause severe
injury or death. Always avoid operating in a manner
that could result in vehicle rollover.
Storage
Compartment
(Under Seat)
Battery
(Under Storage Bin)
Electrical/Fuse
Compartment
(Not For Storage)
Under-Seat Area
ROPS
28
FEATURES AND CONTROLS
Hood Latches
Remove the hood to access the coolant
overflow bottle, the radiator cap and the
headlight adjustment screws.
To remove the hood, rotate the hood
latches 1/4-turn and lift the hood away
from the vehicle.
Cab Nets
Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of
serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be
used by both operator and passenger at all times. Make sure all latches are secure before
operating the vehicle.
Always inspect cab nets and latches for tightness, wear and damage before each use of the
vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or dam-
aged cab nets and latches with new cab nets and latches. Please see your authorized
POLARIS dealer.
Securing a Net
1. After entering the vehicle, insert the lower net rod
into the net mount on the floor. Make sure the ball
at the end of the rod is properly secured in the
mount.
2. Connect the latch at the top edge of the net to the
receiver latch mounted on the front frame.
Opening a Net
1. To exit the vehicle, release the latch at the top front
edge of the cab net.
2. Rotate the net rearward and pull upward on the
lower net rod to remove it from the mount.
3. Allow the net to hang freely outside the vehicle
while dismounting.
Latches
Latch
Rod
Net Mount
Ball
29
FEATURES AND CONTROLS
Seat Belts
This POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all seats.
Always make sure the seat belts are secured for all riders before operating. The driver’s seat
belt is equipped with a seat belt interlock. Vehicle speed will be limited to 24 km/h (15 MPH)
if the seat belt is not secured.
WARNING! Falling from a moving vehicle could result in serious injury or death. Always fasten your
seat belt securely before operating or riding in the RANGER.
To wear the seat belt properly, follow this proce-
dure:
1. For 3-point belts, pull the seat belt latch down-
ward and across your chest toward the buckle
at the inner edge of the seat. The belt should fit
snugly across your hips and diagonally across
your chest. Make sure the belt is not twisted.
2. Push the latch plate into the buckle until it
clicks.
3. Release the strap, it will self-tighten.
4. To release the seat belt, press the square red
button in the buckle's center.
Seat Belt Inspection
Inspect all seat belts for proper operation before
each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly
into the buckle. A click indicates that it's securely latched.
2. Push the red release latch in the middle of the buckle to make sure it releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage, including
cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not
operate properly, have the seat belt system checked and/or replaced by an authorized
POLARIS dealer.
4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.
Do not use bleach, dye or household detergents.
Buckle Latch Plate
30
FEATURES AND CONTROLS
Instrument Cluster
Your vehicle is equipped with an instrument cluster that senses vehicle speed from the
transmission. In addition to showing vehicle speed, the speedometer needle flashes when a
warning condition exists.
NOTICE: High water pressure may damage components. Wash the vehicle by hand or with a garden
hose using mild soap.
Certain products, including insect repellents and chemicals, will damage the instrument
cluster lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster.
Do not allow insect sprays to contact the lens. Immediately clean off any fuel that splashes
on the instrument cluster.
Rider Information Center
The rider information display is located in the instrument cluster. All segments will light up
for 1 second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage
may have occurred and the instrument cluster may have shut off to protect the electronic
speedometer. If this occurs, take the vehicle to your POLARIS dealer for proper diagnosis.
1. Vehicle Speed (Speedometer) Display - Analog display of vehicle speed in MPH or
km/h.
2. Information Display Area - Odometer / Trip Meter / Tachometer / Engine
Temperature / Engine Hours / Service Info - LCD display of the service hour interval,
total vehicle miles or km., total engine hours, a trip meter, engine RPM and engine
temperature.
.
1
19
9
10
11
12
13 14
15
16
17
18
2
3
3
4
5
6
7
8
31
FEATURES AND CONTROLS
Instrument Cluster
Rider Information Center
3. MPH / KM/H Display - MPH is displayed when the instrument cluster is in the
Standard mode. KM/H is displayed when the instrument cluster is in the Metric mode.
4. High Beam Indicator - LED icon illuminates whenever the Headlamp switch is in the
high beam position.
5. Fuel Level Indicator - LCD bar graph indicating current fuel level. All segments will
flash when the last segment is cleared indicating a low fuel warning.
6. Clock - Displays current time in either 12-hour or 24-hour formats.
7. Engine Temperature Indicator - LED icon illuminates when the ECM determines the
engine is overheating. The indicators will initially flash to indicate the engine is
overheating. The indicators will stay lit and not flash if a severe overheating condition
exists.
8. Check Engine MIL - Illuminated when the ECM has detected a Diagnostic Trouble
Code in the engine management system.
9. Unit Lock - N/A on this model.
10. Hour Meter - Illuminates when the display (2) is showing hours.
11. Low Oil Pressure Indicator - LED icon illuminates low engine oil or hydraulic fluid
pressure is sensed.
12. Gear Position Indicator - Displays gear selector position.
H = High
L = Low
N = Neutral
R= Reverse Gear
P = Park
-- = Gear Signal Error (shifter stuck between gears)
13. Power Steering System MIL - N/A on this model.
14. Glow Plug Indicator - Illuminated when the glow plugs are active. Light goes out when
the engine is ready to start.
15. Seat Belt Indicator - LED icon illuminates for 10 seconds when the key is turned to the
ON position. The lamp is a reminder to the operator to ensure all riders are wearing seat
belts before operating the vehicle. The driver’s seat belt is equipped with a seat belt
interlock. Vehicle speed will be limited to 24 km/h (15 MPH) if the seat belt is not
secured.
16. AWD/TURF Indicator - Illuminate to indicate how many drive wheels are active. This
will tell you if you are in AWD, 2WD or Turf.
17. ADC Indicator - N/A on this model.
18. Service Interval Indicator - Preset at the factory and adjustable by the user, a flashing
wrench symbol alerts the operator that the preset service interval has been reached and
maintenance should be performed. The wrench icon will flash for 10 seconds upon start-
up once it reaches 0.
19. Unit of Measurement - Indicates the measurement (Trip 1, Trip 2, km, MI, RPM) being
displayed in the Information Display Area (2).
32
FEATURES AND CONTROLS
Instrument Cluster
Information Display Area
The LCD portion of the instrument cluster is the information display area which displays the
following information: odometer, trip meter, RPM, battery voltage, engine temperature, air
temperature, engine hours, trouble codes, service interval, and clock.
Units of Measurement
To change between Standard and Metric units of measurement, follow these steps:
1. Turn the key to the OFF position.
2. Press and hold the MODE button while turning the key to
the ON position.
3. When the display flashes the distance setting, tap the
MODE button to advance to the desired setting.
4. Press and hold the MODE button to save the setting and
advance to the next display option.
5. Repeat the procedure to change remaining display settings.
Odometer
The odometer records and displays the total distance traveled
by the vehicle. The odometer can not be reset.
Trip Meter
The trip meter records the miles traveled by the vehicle on
each trip. To reset the trip meter:
1. Toggle the MODE button to TRIP 1.
2. To reset to 0, push and hold the MODE button until the
distance display changes to 0.
Engine Hours
1. Engine hours are logged anytime the engine is running.
Total hours can not be reset.
Distance Kilometers (km/h) Miles (MPH)
Temperature Celsius Fahrenheit
Time 24-Hour Clock 12-Hour Clock
33
FEATURES AND CONTROLS
Instrument Cluster
Information Display Area
Tachometer (RPM)
Engine RPM can be displayed digitally.
Engine Temperature
Engine temperature can be displayed in °F or °C. Refer to
“Units of Measurement” to change the format.
Clock
The clock displays the time in a 12-hour or 24-hour format.
Refer to “Units of Measurement” to change the format
(Standard 12-hour / Metric 24-hour). To set the clock, follow
these steps:
1. Toggle the MODE button until the odometer is displayed.
2. Press and hold the MODE button until the hour segment
flashes. Release the button.
3. With the segment flashing, tap the MODE button to advance to the desired setting.
4. Press and hold the MODE button until the next segment flashes. Release the button.
5. Repeat steps 3-4 twice to set the 10 minute and 1 minute segments. After completing the
1-minute segment, step 4 will save the new settings and exit the clock mode.
Battery Under / Over Voltage
This warning usually indicates that the vehicle is operating at an RPM too low to keep the
battery charged. It may also occur when the engine is at idle and a high electrical load is
applied (lights, cooling fan or other accessories).
Battery Voltage Low
If battery voltage drops below 11 volts, a warning screen will
display “Lo” and provide the present battery voltage. If
voltage drops below 8.5 volts, LCD back-lighting and icons
will turn off.
34
FEATURES AND CONTROLS
Instrument Cluster
Information Display Area
Programmable Service Interval
The initial factory service interval setting is 50 hours. Each
time the engine is started, the engine hours are subtracted
from the service interval hours. When the service interval
reaches 0, the LCD wrench icon will flash for approximately
10 seconds each time the engine is started.
To change the hour setting or reset the function, follow these
steps:
1. Toggle the MODE button until the wrench icon is displayed in the information area.
2. Press and hold the MODE button until the information display area begins to flash.
3. Toggle the MODE button to increase the service interval hours in 5 hour increments to a
maximum of 100 hours.
4. To turn off the service interval function, toggle the MODE button until “OFF” is displayed.
Check Engine / Trouble Code Display
The diagnostic mode is accessible only when the check
engine MIL has been activated.
Use the following procedure to display diagnostic trouble
codes that were activated during current ignition cycle
causing the MIL to illuminate. Diagnostic trouble codes will
remain stored in the gauge (even if MIL turns off) until the
key is turned off.
1. If the trouble codes are not displayed, use the MODE button to toggle until “CK ENG”
displays on the information display area.
2. Press and hold the MODE button to enter the diagnostics code menu.
3. A set of three numbers will appear in the information area.
4. The first number (located far left) can range from 0 to 9. This number represents the total
number of trouble codes present (example: 2 means there are 3 codes present).
5. The second number (located top right) can be 2 to 6 digits in length. This number
equates to the suspected area of fault (SPN).
6. The third number (located bottom right) can be 1 to 2
digits in length. This number equates to the fault mode
(FMI).
7. See your dealer for Diagnostic Trouble Codes.
8. If more than one code exists, press the MODE button to
advance to the next trouble code.
To exit the diagnostic mode, press and hold the MODE button
or turn the ignition key OFF once the codes are recorded.
35
OPERATION
Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover,
which may result in serious injury or death. Read and understand all warnings outlined in the safety
section of this manual.
Break-In Period
The break-in period for your new is the first 50 hours of operation. No single RANGER
action on your part is as important as a proper break-in period. Careful treatment of a new
engine will result in more efficient performance and longer life for the engine. Perform the
following procedures carefully.
NOTICE: Excessive heat build-up during the first three hours of operation will damage close-fitted
engine parts. Do not operate at full throttle or high speeds for extended periods during the
first three hours of use.
Engine and Drivetrain Break-in
1. Fill the fuel tank with clean, fresh fuel.
2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the
normal (safe) operating range.
3. Drive slowly at first. Select an open area that allows room to familiarize yourself with
vehicle operation and handling.
4. Vary throttle positions. Do not operate at sustained idle.
5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride
inspection checklist. See page 36.
6. During the break-in period, change both the oil and the filter at 50 hours.
7. Check fluid levels of transmission and all gearcases after the first 25 hours of operation
and every 100 hours thereafter.
8. Pull only light loads.
PVT Break-in (Clutches/Belt)
A proper break-in of the clutches and drive belt will ensure a longer life and better
performance. Break in the clutches and belt by operating at slower speeds during the break-
in period as recommended. Pull only light loads. Avoid aggressive acceleration and high
speed operation during the break-in period.
If a belt fails, always clean any debris from the clutch air duct and from the engine
compartment. See page 79.
WARNING
36
OPERATION
Pre-Ride Inspection
Failure to inspect and verify that the vehicle is in safe operating condition before operating
increases the risk of an accident. Always inspect the vehicle before each use to make sure it's
in safe operating condition.
Item Remarks Page
Brake system/pedal travel Ensure proper operation 25
88
Brake fluid Ensure proper level 88
Front suspension Inspect, lubricate if necessary 70
Rear suspension Inspect, lubricate if necessary 70
Steering Ensure free operation 89
Tires Inspect condition and pressure 91
Wheels/fasteners Inspect, ensure fastener tightness 91
Frame nuts, bolts, fasteners Inspect, ensure tightness -
Fuel and oil Ensure proper levels 31
71
Coolant level Ensure proper level 77
Coolant hoses Inspect for leaks -
Throttle Pedal Ensure proper operation -
Indicator lights/switches Ensure operation -
Intake Screens (2) Inspect, clean 83
Air filter Inspect 83
Headlamp Verify proper operation -
Brake light/taillight Verify proper operation -
Turn Signals Ensure operation of all signal lamps 24
Mirrors Adjust for best side/rear vision 25
Horn Ensure operation 23
Seat Belts Check length of belt for damage, check latches for proper
operation 29
Cab Nets Check for wear or damage, ensure proper installation 28
PVT Inspect and drain if any water 81
Riding gear Wear approved helmet, goggles and protective clothing 8
37
OPERATION
Fuel Recommendations
NOTICE: For the best engine performance, to prevent engine damage and to comply with EPA/CARB
warranty requirements, use ONLY the recommended diesel fuels. Use only CLEAN diesel
fuel.
POLARIS recommends the following diesel fuels for use in this vehicle:
• Ultra Low Sulfur #2
• #1 Diesel Fuel containing no more than 20% bio-diesel (see page 38)
See page 40 for cold weather fuel blend recommendations. For more information about
recommended diesel fuels and the consequences of using bio-diesel fuel exceeding 20% bio-
diesel, see Additional Technical Fuel Requirements below.
Diesel fuel should comply with the following world-wide specifications.
Additional Technical Fuel Requirements
• The fuel cetane number should be equal to 45 or higher.
• The sulfur content must not exceed 0.5% by volume. Less than 0.5% is preferred.
Especially in the U.S.A. and Canada, Ultra Low Sulfur fuel should be used.
• Bio-Diesel fuels: see pages 38-39.
• NEVER mix kerosene, used engine oil or residual fuels with diesel fuel.
• Water and sediment in the fuel should not exceed 0.05% by volume.
• Keep the fuel tank and fuel-handling equipment clean at all times.
• Poor quality fuel can reduce engine performance and/or cause engine damage.
• Fuel additives are not recommended. Some fuel additives may cause poor engine
performance.
• Ash content must not exceed 0.01% by volume.
• Carbon residue content must not exceed 0.35% by volume. Less than 0.1% is preferred.
• Total aromatics content should not exceed 35% by volume. Less than 30% is preferred.
• PAH (polycyclic aromatic hydrocarbons) content should be below 10% by volume.
• Metal content of Na, Mg, Si and Al should be equal to or lower than 1 mass ppm (test
analysis method JPI-5S-44-95).
• Lubricity: Wear mark of WS1.4 should be Max. 460µm (0.018 in.) at HFRR test.
Diesel Fuel Specification Location
ASTM D975
No. 1D S15, S500
No. 2D S15, S500
USA
EN590:96 European Union
ISO 8217 DMX International
BS 2869-A1 or A2 United Kingdom
JIS K2204 Grade No. 2 Japan
KSM-2610 Korea
GB252 China
38
OPERATION
Fuel Recommendations
Bio-Diesel Fuels
In Europe and in the United States, as well as some other countries, non-mineral oil based
fuel resources such as RME (Rapeseed Methyl Ester) and SOME (Soybean Methyl Ester),
collectively known as FAME (Fatty Acid Methyl Esters), are being used as extenders for
mineral oil derived diesel fuels.
KOHLER approves the use of bio-diesel fuels that do not exceed a blend of 20% (by
volume) of FAME with 80% (by volume) of approved mineral oil derived diesel fuel. Such
bio-diesel fuels are known in the marketplace as B20 diesel fuels.
These B20 diesel fuels must meet certain requirements:
1. The bio-fuels must meet the minimum specifications for the country in which they are
used.
• In Europe, bio-diesel fuels must comply with the European Standard EN14214.
• In the United States, bio-diesel fuels must comply with the American Standard ASTMD-6751.2.
2. Bio-fuels should be purchased only from recognized and authorized diesel fuel suppliers.
Precautions and concerns regarding the use of bio-fuels:
1. Free methanol in FAME may result in corrosion of aluminum and zinc FIE components.
2. Free water in FAME may result in plugging of fuel filters and increased bacterial growth.
3. High viscosity at low temperatures may result in fuel delivery problems, injection pump
seizures and poor injection nozzle spray atomization.
4. FAME may have adverse effects on some elastomers (seal materials) and may result in
fuel leakage and dilution of the engine lubricating oil.
5. Even bio-diesel fuels that comply with a suitable standard as delivered will require
additional care and attention to maintain the quality of the fuel in the equipment or other
fuel tanks. It is important to maintain a supply of clean, fresh fuel. Regular flushing of
the fuel system and/or fuel storage containers may be necessary.
6. The use of bio-diesel fuels that do not comply with the standards as agreed to by the
diesel engine manufacturers and the diesel fuel injection equipment manufacturers, or
bio-diesel fuels that have degraded as per the precautions and concerns above, may
affect the warranty coverage of your engine.
39
OPERATION
Fuel Recommendations
Bio-Diesel Fuels
B21 To B100 Bio-diesel Fuel Blend Usage
B21 to B100 bio-diesel is not approved for this POLARIS application.
Approved Engines
Only the KOHLER KDW engine series listed below may operate with bio-diesel fuel
concentrations up to B20 for POLARIS applications.
NOTICE: Do not exceed bio-diesel fuel blend B20 for this POLARIS application.
• KDW 1003
Approved Fuel
NOTICE: Raw pressed vegetable oils are not considered bio-diesel, and are unacceptable for use as
fuel in any concentration in KOHLER engines.
Bio-diesel fuel blends up to B20 must comply with the following standards:
• EN14214 (European standard) and/or ASTM D-6751 (American standard).
• All applicable engines may operate with bio-diesel fuel up to a maximum B20 (20% bio-
diesel blend) concentration.
Operating Conditions with B20 Bio-diesel Fuel Blends
Engine Warranty
Damages, performance or service concerns determined to be caused by the use of bio-diesel
fuel not meeting the specifications outlined above are not considered to be defects in
material or factory workmanship and are not covered under warranty. The same applies to
damages or other concerns induced by not complying with the recommended operating
conditions of KOHLER engines with bio-diesel fuel.
Handling Fuel
WARNING! Diesel fuel is flammable and explosive under certain conditions.
• NEVER refuel with the engine running.
• Always refuel outdoors or in a well ventilated area.
• Fill the fuel tank with diesel fuel ONLY. Filling the fuel tank with gasoline may result in a fire and will
damage the engine.
• Remove flammable material containers from the box before filling them with fuel.
• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or
where fuel is stored.
• Wipe up all spills immediately.
• Keep sparks, open flames or any other form of ignition (match, cigarette, static electricity source)
well away when refueling.
• NEVER remove the fuel cap while the engine is running.
• NEVER overfill the fuel tank. Do not fill the tank neck.
• If fuel spills on your skin or clothing, immediately wash it off with soap and water and change
clothing.
40
OPERATION
Fuel Recommendations
Refueling
The fuel tank filler cap is located on the right side of the vehicle
near the passenger seat. Remove the cap and add the recommended
fuel to the bottom of the filler neck. Do not overfill.
Cold Weather Operation
Cold weather operation can result in fuel gelling if the incorrect fuel type is used. Use the
following fuel blending guideline to prevent this from occurring.
Block Heater Use
If this vehicle will be operated when temperatures are in the -15° to -32° C (+5° to -25° F)
range, a block heater must be installed. Please see your dealer to purchase a block heater kit.
NOTE: Block heater is not recommended when the vehicle is operated above -4° C (+25° F).
Fuel Blending Guideline
Temperature No. 2 No. 1
-9° C (+15° F) 100% 0%
Down to -29° C (-20° F) 50% 50%
Below -29° C (-20° F) 0% 100%
Cold Starting Guidelines
Temperature -7° C to -9° C
(+20° F to +15° F)
-9° C to -15° C
(+15° F to +5° F)
-15° C to -29° C
(+5° F to -20° F)
-29° C to -32° C
(-20° F to -25° F)
Fuel #2 Diesel 50/50 mix #1/#2 diesel #1 Diesel
5W-40 Synthetic
Diesel Engine Oil Optional Recommended Required
Block heater Optional Recommended Required
Throttle (apply throttle
75%-100% during
cranking)
Optional Required
Battery condition/
connections Charged battery (12.8 VDC)
Proper glow plug
usage (wait for the
light)
Wait for light at all temps
Oil pan heater Not needed Optional (helps to reduce cranking)
42
OPERATION
Operating Conditions
NOTICE: Observe the following environmental operating conditions to maintain engine performance
and avoid premature engine wear.
• Avoid operating in the presence of chemical gases or fumes.
• Avoid operating in a corrosive atmosphere such as salt water spray.
• NEVER operate the engine in a floodplain unless proper precautions are taken to avoid
being subject to a flood.
• NEVER expose the engine to the rain.
• The standard range of ambient temperatures for the normal operation of KOHLER engines
is from -15° C (+5° F) to +40° C (+104° F).
• If the ambient temperature exceeds +40° C (+104° F), the engine may overheat and cause
the engine oil to break down.
• If the ambient temperature is between -15° C (+5° F) and -32° C (-25° F), POLARIS
recommends the use of a block heater. See page 40.
43
OPERATION
Starting the Engine
NOTICE: NEVER use an engine starting aid such as ether.
Engine damage will result.
Before operating this vehicle in cold weather, review the
cold weather operation information beginning on page 40.
Always wait for the glow plug indicator light to turn off
before cranking the engine.
1. Always start the engine outdoors or in a well-ventilated
area.
2. Sit in the driver's seat and fasten the seat belt. Secure
the cab nets (or doors).
3. Place the transmission in PARK.
4. Apply the brakes. Do not press the throttle pedal while starting the engine.
5. Turn the ignition switch to the LIGHTS ON position and wait for the glow plug indicator
light to turn off.
6. Turn the ignition key to the START position.
Engage the starter for a maximum of five
seconds. Release the key when the engine
starts. Turn the key to either LIGHTS ON or
POSITION LIGHTS ON.
7. If the engine does not start within five
seconds, return the ignition switch to the
OFF position and wait five seconds. Repeat
steps 6 and 7 until the engine starts.
NOTICE: Operating the vehicle immediately after starting could cause engine damage. Allow the
engine to warm up for several minutes before operating the vehicle.
START
HELP
OFF START
LIGHTS ON
POSITION
LIGHTS ON
44
OPERATION
Stopping the Engine
For maximum engine life, allow the engine to idle, without load, for 5 minutes. This will
allow the engine components that operate at high temperatures, such as the exhaust system,
to cool slightly before the engine is shut down.
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in PARK.
3. Engage the park brake.
4. Turn the engine off and remove the key to prevent unauthorized use.
WARNING! A rolling vehicle can cause serious injury. Always place the transmission in PARK and
engage the park brake when stopping the engine.
Braking
1. Release the throttle pedal completely.
Tip: When the throttle pedal is released completely and the engine speed drops near an idle, the
vehicle has no engine braking.
2. Press on the brake pedal evenly and firmly.
Tip: If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.
3. Practice starting and stopping (using the brakes) until you're familiar with the controls.
45
OPERATION
Driving Procedure
1. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle
boots.
2. Perform the pre-ride inspection. See page 36.
3. Sit in the driver’s seat and fasten the seat belt.
4. Always use the cab nets (or doors) while riding in this vehicle.
5. Place the transmission in PARK.
6. Start the engine and allow it to warm up.
7. Apply the service brakes and shift the transmission into gear.
8. Check your surroundings and determine your path of travel.
9. Release the park brake.
10. Keeping both hands on the steering wheel, slowly release the brakes and slowly depress
the throttle with your right foot to begin driving.
11. Drive slowly. Practice maneuvering and using the throttle and brakes on level surfaces.
12. Do not carry a passenger until you have at least two hours of driving experience with this
vehicle.
46
OPERATION
Driving with a Passenger
1. Perform the pre-ride inspection. See page 36.
2. Make sure any passenger is at least 12 years of age and tall enough to comfortably and
safely sit in the passenger seat with the seat belt secured, put both feet on the floor and
grasp the hand hold (if equipped).
3. Make sure passenger is wearing an approved helmet, eye protection, gloves, long-sleeve
shirt, long pants and over-the-ankle boots.
4. Make sure passenger secures the seat belt.
5. Make sure all cab nets (or doors) are properly secured.
6. Never carry more than one passenger in a 2-seat vehicle. See page 10.
7. Allow a passenger to ride only in a passenger seat.
8. Slow down. Always travel at a speed appropriate for your skills, your passenger’s skills,
and operating conditions. Avoid unexpected or aggressive maneuvers that could cause
discomfort or injury to a passenger.
9. Vehicle handling may change with a passenger and/or cargo on board. Allow more time
and distance for braking.
10. Always follow all operating guidelines as outlined on safety labels and in this manual.
49
OPERATION
Driving Uphill
Whenever traveling uphill, follow these precautions:
1. Always travel straight uphill.
2. Avoid excessively steep hills.
3. Keep both feet on the floor.
4. Always check the terrain carefully before
ascending any hill. Never climb hills with
excessively slippery or loose surfaces.
5. Proceed at a steady rate of speed and throttle
pedal position. Never apply throttle suddenly.
6. Never go over the crest of a hill at high speed.
An obstacle, a sharp drop, or another vehicle
or person could be on the other side of the hill.
Driving on a Sidehill (Sidehilling)
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or
rollover. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a sidehill is unavoidable, follow these precautions:
1. Slow down.
2. Exercise extreme caution.
3. Avoid crossing the side of a steep hill.
Driving Downhill
When driving downhill, follow these
precautions:
1. Avoid excessively steep hills.
2. Drive straight downhill. Avoid descending
a hill at an angle, which would cause the
vehicle to lean sharply to one side. Travel
straight downhill when possible.
3. Slow down.
4. Apply the brakes slightly to aid in slowing.
50
OPERATION
Driving Through Water
Your POLARIS RANGER can operate through water up to a maximum recommended depth
equal to the floorboards.
NOTICE: Immersion can result in major damage if the vehicle isn't serviced correctly and promptly.
After immersion, always take the vehicle to your dealer service. Do not start the engine! If it's
impossible to bring the vehicle to your dealer before starting the engine, perform the service
outlined on page 82, and take the vehicle to your dealer at the first opportunity.
Follow these procedures when operating
through water:
1. Determine water depths and current
before entering water.
2. Choose a crossing where both banks
have gradual inclines.
3. Proceed slowly, avoiding rocks and
obstacles.
4. Avoid operating through deep or fast-
flowing water.
WARNING! The large tires on your RANGER
may cause the vehicle to float in deep or fast-
flowing water, which could result in loss of
control and lead to serious injury or death.
Never cross deep or fast-flowing water with
your RANGER.
5. After leaving water, always dry the brakes by applying light pressure to the pedal
repeatedly until braking action is normal. Avoid applying brake and throttle at the same
time.
NOTICE: After running your vehicle in water, it's critical that you perform the services outlined in the
Periodic Maintenance Chart beginning on page 67. Give special attention to engine oil,
transmission oil, all gearcase fluids, and all grease fittings.
Floorboard
51
OPERATION
Driving in Reverse
Follow these precautions when operating in reverse:
1. Always check for obstacles or people behind the vehicle. Always inspect left and right
fields of vision before backing.
2. Always avoid backing downhill.
3. Back slowly.
4. Apply the brakes lightly for stopping.
5. Avoid turning at sharp angles.
6. Apply only light throttle. Never apply throttle suddenly.
53
OPERATION
Hauling Cargo
Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability,
which can result in serious injury or death. Always follow these precautions when hauling cargo:
Never exceed the maximum weight capacity of the vehicle. When determining the weight you are
adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or
box and the load on the trailer tongue. The combined weight of these items must not exceed the
maximum weight capacity.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
Always load the cargo box with the load as far forward and as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving
conditions.
Always operate the vehicle with extreme care when hauling or towing loads.
Slow down and drive in the lowest gear available. Always use LOW gear when towing or hauling heavy
loads.
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating
conditions, which could result in loss of control of the vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered
loads that cannot be centered, securely fasten the load and operate with extra caution. Always attach
the tow load to the hitch point designated for your vehicle.
HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when
applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.
USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and
maneuverability may be adversely affected, causing a rollover.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle should never exceed 16
km/h (10 MPH) while towing a load on a level grass surface. Vehicle speed should never exceed 8 km/
h (5 MPH) when towing loads in rough terrain, while cornering, or while ascending or descending a hill.
Load Capacity
The RANGER has been designed to carry or tow specific capacities. Always read and
understand the load distribution warnings listed on the warning labels. The total load
(operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum
weight capacity of the vehicle. See page 12.
WARNING! Driving with passengers in the
cargo box can result in severe injury or death.
Never allow passengers to ride in the cargo box.
Passengers must always ride in the cab with
seat belts fastened securely.
WARNING
54
OPERATION
Towing Loads
Towing improperly can alter vehicle handling and may cause loss of control or brake
instability. Always follow these precautions when towing:
1. Never load more than 68.1 kg (150 lbs.) tongue weight on the towing bracket.
2. Always shift to low gear for towing.
3. When towing a disabled RANGER vehicle, place the disabled vehicle’s transmission in
neutral. Do not operate the vehicle faster than 16 km/h (10 MPH) when towing.
4. Towing a trailer increases braking distance. Do not operate the vehicle faster than 16 km/
h (10 MPH) when towing. See page 53. Towing a trailer increases braking distance.
5. Do not tow more than the recommended weight for the vehicle. See the towing capacity
chart below and the specifications charts beginning on page 102.
6. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other
location or you may lose control of the vehicle.
7. Never tow a trailer on a grade steeper than 15°.
Belt Life
To extend belt life, use the lowest gear possible when hauling or towing heavy cargo.
Model Total Towed
Load Weight
(Level Ground)
Total Towed
Load Weight
(15° grade)
Total Hitch
Vertical
Weight
Maximum
Towing
Speed
RANGER Diesel 907 kg
(2000 lbs.)
386 kg
(850 lbs.)
68.1 kg
(150 lbs.)
16 km/h
(10 MPH)
55
OPERATION
Dumping the Cargo Box
1. Select a level site to dump the cargo box. Do
not attempt to dump or unload the vehicle
while parked on an incline.
2. Apply the brakes. Place the transmission in
PARK.
3. Ensure that the cargo is positioned evenly or
toward the front of the cargo box.
4. Release the tailgate by pulling up on the tail-
gate latch.
WARNING! If the weight distribution on the box is
located toward the rear of the box when the release
lever is pulled forward, the box may dump unexpectedly
and cause serious injury to the operator or bystanders.
Never operate the dump lever without ensuring that the
load is positioned evenly or at the front of the box.
5. Stand clear and pull up on the cargo box
release lever. Lift the front of the cargo box to dump the cargo.
6. Lower the cargo box and push down securely to latch.
WARNING! Operating the vehicle while the cargo box is raised could result in severe injury. The box
could close unexpectedly and cause injury to the driver or passenger. The rear tires could also catch
the rear of a raised box, damaging the vehicle and creating hazardous driving conditions. Never
operate this vehicle with the cargo box in the raised position.
Release Lever
58
WINCH GUIDE
These safety warnings and instructions apply if your vehicle came equipped with a winch or
if you choose to add an accessory winch to your vehicle.
Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and
warnings in this manual.
Your winch may have a cable made of either wire rope or specially designed synthetic rope.
The term “winch cable” will be used for either unless noted otherwise.
Winch Safety Precautions
1. Read all sections of this manual.
2. Never use alcohol or drugs before or while operating the winch.
3. Never allow children under 16 years of age to operate the winch.
4. Always wear eye protection and heavy gloves when operating the winch.
5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook
when operating winch.
6. Never attempt to “jerk” a load attached to the winch with a moving vehicle. See the
Shock Loading section on page 64.
7. Always keep the area around the vehicle, winch, winch cable and load clear of people
(especially children) and distractions while operating the winch.
8. Always turn the vehicle ignition power OFF when it and the winch are not being used.
9. Always be sure that at least five (5) full turns of winch cable are wrapped around the
winch drum at all times. The friction provided by this wrapped cable allows the drum to
pull on the winch cable and move the load.
10. Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in
place during winching. Use wheel chocks if needed.
11. Always align the vehicle and winch with the load directly in front of the vehicle as much
as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s
centerline whenever possible.
12. If winching at an angle is unavoidable, follow these precautions:
A. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one
end of the winch drum. Too much winch cable at one end of the winch drum can damage the
winch and the winch cable.
B. If stacking occurs, stop winching. Follow step 15 on page 63 to feed and rewind the cable
evenly before continuing the winch operation.
WARNING

Produktspecifikationer

Varumärke: POLARIS
Kategori: Inte kategoriserad
Modell: Ranger Diesel (2015)

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