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Powerhouse Generator PH2700PRi

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1 PH2700PRI SM - -2010 11 09

POWERHOUSE POWER PRODUCTS

PH2700PRi SHOP MANUAL

Coast Distribution

November, 2010

POWERHOUSE ®

2 PH2700PRI SM - -2010 11 09

Preface

This manual covers the construction, function and servicing procedure of the POWERHOUSE®

PH2700PRi generator, certicated by CARB.

Careful observance of these instructions will result in better, safe service work.

All information, illustrations, directions and specications included in this publication are based on the latest

product information available at the time of approval for printing. Coast Distribution Systems, Inc. reserves the

right to make changes without incurring any obligation what ever. No part of this publication may be reproduced so

without written permission.

3 PH2700PRI SM - -2010 11 09

Contents

Preface ......................................................................................................................................................... 2

Contents ....................................................................................................................................................... 3

1. SPECIFICATIONS .................................................................................................................................... 5

1.1 SPECIFICATIONS ........................................................................................................................................ 5

1.2 CHARACTERISTICS ................................................................................................................................... 6

1.3 WIRING DIAGRAM .................................................................................................................................... 7

2.Service Information ................................................................................................................................... 8

2.1 The importance of proper servicing ............................................................................................................... 8

2.2 Important safety precautions .......................................................................................................................... 8

2.3 Service rules .................................................................................................................................................. 9

2.4 Serial number location ................................................................................................................................. 10

2.5 Engine maintenance standards ..................................................................................................................... 10

2.6 Motor ........................................................................................................................................................... 11

2.7 Torque values ............................................................................................................................................... 12

3.Trouble shooting ...................................................................................................................................... 13

3.1 General symptoms and possible causes ....................................................................................................... 13

3.2 Difcult cold starting ................................................................................................................................... 14

3.3 Hard starting ................................................................................................................................................ 15

3.4 Cylinder compression check ........................................................................................................................ 16

3.5 Ignition system............................................................................................................................................. 17

3.6 Engine oil level is low, but engine does not stop. ........................................................................................ 19

3.7 Engine stops running (Throttle is in the correct position) ........................................................................... 19

3.8 Engine speed can’t increase or is unstable (choke is in the correct position) .............................................. 20

3.9 Engine speed too high or too low ................................................................................................................ 20

3.10 Engine speed doesn’t increase with economy system “ON” and a load connected. .................................. 21

3.11 No or low AC output .................................................................................................................................. 21

3.12 Measuring stator output voltage while running ......................................................................................... 22

3.13 No DC output at battery charge receptacle ................................................................................................ 23

3.14 Battery will not charge ............................................................................................................................... 23

3.15 Voltage regulator ........................................................................................................................................ 24

3.16 Engine will not start or stop with remote. .................................................................................................. 25

3.17 Engine will start and then shut down. ........................................................................................................ 25

3.18 Engine will not shut off with ignition key, remote or stop button ............................................................. 26

3.19 No electric start. ......................................................................................................................................... 27

3.20 Parallel no output ....................................................................................................................................... 28

3.21 Parallel operation procedure: ..................................................................................................................... 29

3.22 Troubleshooting Parallel Operation ........................................................................................................... 31

3.23 Troubleshooting Parallel Operation (Cont.) ............................................................................................... 32

4.Maintenance ............................................................................................................................................ 33

4.1 Maintenance schedule .................................................................................................................................. 33

4.2 Checking the oil level .................................................................................................................................. 34

4.3 Changing oil ................................................................................................................................................ 34

4.4 Checking for the low oil sensor ................................................................................................................... 35