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Powerhouse Generator PH3100Ri

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PH3100RI Digital Inverter Generator

SHOP MANUAL

Coast Distribution System

March 2014

POWERHOUSE

2 PH3100Ri SM Revision 03- - 03 2014r1

PREFACE

This manual covers the construction, function and servicing procedure of the POWERHOUSE® PH3100Ri

generator, certicated by CARB.

Careful observance of these instructions will result in better, safer service work.

All information, illustrations, directions and specications included in this publication are based on the latest

product information available at the time of approval for printing. Coast Distribution Systems, Inc. reserves

the right to make changes without incurring any obligation what ever. part of this publication may be so No

reproduced without written permission.

3 PH3100Ri SM Revision 03- - 03 2014r1

CONTENTS

1. SPECIFICATIONS

PREFACE .......................................................................................................................................................................... 2

CONTENTS ...................................................................................................................................................................... 3

1. SPECIFICATIONS ........................................................................................................................................................ 6

1.1 SPECIFICATIONS .................................................................................................................................................. 6

1.2 CHARACTERISTICS ............................................................................................................................................. 7

1.3 Wiring Diagram w/o electric choke solenoid........................................................................................................... 9

1.4 Wiring Diagram with electric choke solenoid, beginning with S/N 100602380706001 ....................................... 10

2. Service information ..................................................................................................................................................... 11

2.1 The importance of proper servicing ....................................................................................................................... 11

2.2 Important safety precautions .................................................................................................................................. 11

2.3 Service rules .......................................................................................................................................................... 12

2.4 Serial number location ........................................................................................................................................... 13

2.5 Engine maintenance standards ............................................................................................................................... 13

2.6 Motor ..................................................................................................................................................................... 15

2.7 Torque values ......................................................................................................................................................... 15

3. Trouble shooting .......................................................................................................................................................... 15

3.1 General symptoms and possible causes ................................................................................................................. 15

3.2 Hard starting .......................................................................................................................................................... 16

3.3 Cylinder compression check .................................................................................................................................. 17

3.4 Ignition system ...................................................................................................................................................... 18

3.5 Engine oil level is low, but engine does not stop. .................................................................................................. 20

3.6 Engine stops running (Throttle is in the correct position) ..................................................................................... 20

3.7 Engine speed can’t increase or is unstable (choke is in the correct position) ........................................................ 21

3.8 Engine speed too high or too low .......................................................................................................................... 21

3.9 Engine speed doesn’t increase with economy system “ON” and a load connected. .............................................. 22

3.10 No or low AC output............................................................................................................................................ 22

3.11 Measuring stator output voltage while running ................................................................................................... 23

3.12 No DC output at battery charge receptacle .......................................................................................................... 24

3.13 Battery will not charge ......................................................................................................................................... 24

3.14 No electric start .................................................................................................................................................... 26

2.15 Engine will not shut off with ignition key, remote or stop button ....................................................................... 27

3.16 Engine will not start or stop with remote. ............................................................................................................ 28

3.17 Engine will struggle when shut off with key or remote, but keeps running rough. ............................................. 29

3.18 Engine will start and then shut down. .................................................................................................................. 30

4. Maintenance ................................................................................................................................................................. 31

4.1 Maintenance schedule ............................................................................................................................................ 31

4.2 Checking the oil level ............................................................................................................................................ 32

4.3 Changing oil .......................................................................................................................................................... 33

4.4 Checking the low oil sensor ................................................................................................................................... 34

4.5 Air Cleaner ............................................................................................................................................................. 35