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C24EA3 BASIC SHOWN

C24EA SERIES ATMOSPHERIC

STEAMERS

ML-136037 C24EA3 208/240V PRO

ML-136044 C24EA3 480V PRO

ML-136038 C24EA5 208/240V PRO

ML-136047 C24EA5 480V PRO

ML-136043 C24EA3 208/240V BASIC

ML-136045 C24EA3 480V BASIC

ML-136046 C24EA5 208/240V BASIC

ML-136048 C24EA5 480V BASIC

- NOTICE -

This Manual is prepared for the use of trained Hobart Service Technicians and should not

be used by those not properly qualified.

This manual is not intended to be all encompassing. If you have not attended a Hobart Service

School for this product, you should read, in its entirety, the repair procedure you wish to

perform to determine if you have the necessary tools, instruments and skills required to

perform the procedure. Procedures for which you do not have the necessary tools,

instruments and skills should be performed by a trained Hobart Service Technician.

The reproduction, transfer, sale or other use of this manual, without the express written

consent of Hobart, is prohibited.

This manual has been provided to you by ITW Food Equipment Group LLC ("ITW FEG")

without charge and remains the property of ITW FEG, and by accepting this manual you agree

that you will return it to ITW FEG promptly upon its request for such return at any time in the

future.

SERVICE MANUAL

A product of Vulcan-Hart 3600 North Point Blvd Baltimore, MD 21222

F25213 Rev. B (1022)

TABLE OF CONTENTS

SERVICE UPDATES ....................................................................................... 4

SERVICE UPDATES ................................................................................... 4

TIS DOCUMENT LIST - C24EA SERIES ATMOSPHERIC STEAMERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL .................................................................................................. 6

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

MODELS COVERED ................................................................................... 6

SPECIFICATIONS ...................................................................................... 6

REFERENCE MATERIAL ............................................................................... 7

LUBRICATION ......................................................................................... 8

TOOLS ................................................................................................. 8

COVERS AND PANELS .................................................................................... 9

RIGHT AND LEFT SIDE PANELS ....................................................................... 9

TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

REAR PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DOOR .................................................................................................... 11

REMOVAL ............................................................................................ 11

GASKET .............................................................................................. 11

DOOR HANDLE ....................................................................................... 11

LATCH ASSEMBLY ................................................................................... 12

HINGE BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DOOR LATCH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DRAIN BOX ............................................................................................... 16

REMOVAL AND REPLACEMENT ..................................................................... 16

COOKING COMPARTMENT .............................................................................. 17

REMOVAL AND REPLACEMENT ..................................................................... 17

THERMOSTATS .......................................................................................... 19

HOLD THERMOSTAT ................................................................................. 19

HIGH-LIMIT THERMOSTAT ........................................................................... 19

CONDENSATE THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

TIMER .................................................................................................... 21

REMOVAL AND REPLACEMENT ..................................................................... 21

HEATING ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

REMOVAL AND REPLACEMENT ..................................................................... 22

DIAGNOSTIC CHECKS ............................................................................... 23

SUPER HEATER .......................................................................................... 24

REMOVAL AND REPLACEMENT ..................................................................... 24

DIAGNOSTIC CHECKS ............................................................................... 24

WATER LEVEL CONTROL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

WATER LEVEL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

WATER LEVEL CONTROL BOARD ................................................................... 27

WATER LEVEL PROBES .............................................................................. 27

FILTERED AND NON-FILTERED WATER SOLENOID VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

MANUAL DRAIN VALVE (BASIC) ...................................................................... 29

MOTORIZED DRAIN VALVE (PROFESSIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DRAIN TANK MANUALLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

C24EA SERIES ATMOSPHERIC STEAMERS

F25213 Rev. B (1022) Page 2 of 60

SWITCHES, BUZZER AND SOLENOIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

DOOR SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

VACUUM RELIEF SOLENOID ......................................................................... 39

BUZZER .............................................................................................. 39

STEAM GENERATOR TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

REMOVAL AND REPLACEMENT ..................................................................... 41

ELECTRICAL OPERATION ................................................................................ 43

COMPONENT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

COMPONENT LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

SEQUENCE OF OPERATION ......................................................................... 49

WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

TROUBLESHOOTING ..................................................................................... 58

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

C24EA SERIES ATMOSPHERIC STEAMERS

Page 3 of 60 F25213 Rev. B (1022)